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  5. Electric Smoker OR Landfill: What say you?

Electric Smoker OR Landfill: What say you?

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  • processheadP processhead

    bocephus said in Electric Smoker OR Landfill: What say you?:

    processhead I agree the casters are the way to go.

    At age 50 I started putting casters on everything I own. Best thing I ever did. lol

    PapaSopP Offline
    PapaSopP Offline
    PapaSop
    Team Orange Power User Veteran
    wrote on last edited by
    #104

    processhead said in Electric Smoker OR Landfill: What say you?:

    bocephus said in Electric Smoker OR Landfill: What say you?:

    processhead I agree the casters are the way to go.

    At age 50 I started putting casters on everything I own. Best thing I ever did. lol

    Yep. Same here. Maybe we do get smarter ass we get older. πŸ€”πŸ‘΄πŸ˜‚

    PapaSopP processheadP 2 Replies Last reply
    0
    • PapaSopP PapaSop

      processhead said in Electric Smoker OR Landfill: What say you?:

      bocephus said in Electric Smoker OR Landfill: What say you?:

      processhead I agree the casters are the way to go.

      At age 50 I started putting casters on everything I own. Best thing I ever did. lol

      Yep. Same here. Maybe we do get smarter ass we get older. πŸ€”πŸ‘΄πŸ˜‚

      PapaSopP Offline
      PapaSopP Offline
      PapaSop
      Team Orange Power User Veteran
      wrote on last edited by PapaSop
      #105

      PapaSop
      Think I just got censored for a s. πŸ˜‚

      B 1 Reply Last reply
      0
      • PapaSopP PapaSop

        processhead said in Electric Smoker OR Landfill: What say you?:

        bocephus said in Electric Smoker OR Landfill: What say you?:

        processhead I agree the casters are the way to go.

        At age 50 I started putting casters on everything I own. Best thing I ever did. lol

        Yep. Same here. Maybe we do get smarter ass we get older. πŸ€”πŸ‘΄πŸ˜‚

        processheadP Offline
        processheadP Offline
        processhead
        Regular Contributors Power User
        wrote on last edited by
        #106

        PapaSop said in Electric Smoker OR Landfill: What say you?:

        processhead said in Electric Smoker OR Landfill: What say you?:

        bocephus said in Electric Smoker OR Landfill: What say you?:

        processhead I agree the casters are the way to go.

        At age 50 I started putting casters on everything I own. Best thing I ever did. lol

        Yep. Same here. Maybe we do get smarter [censored] we get older. πŸ€”πŸ‘΄πŸ˜‚

        Great minds think alike. lol
        Not sure about smarter PapaSop … I have definitely gotten lazier as I got older. Always looking for a short cut.

        Paul

        Dr_PainD 1 Reply Last reply
        1
        • craigriceC Offline
          craigriceC Offline
          craigrice
          Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
          wrote on last edited by
          #107

          work smarter not harder

          1 Reply Last reply
          1
          • processheadP processhead

            I am a fan of casters on equipment, so this smoker is getting some. Old feet off, enlarge tapped holes for 3/8 inch threaded casters and we be rollin.

            20211001_140358.jpg

            20211001_141742.jpg

            20211001_143616.jpg

            Now that its outside, making a little smoke.

            20211001_142827.jpg

            C Offline
            C Offline
            calldoctoday
            Team Blue Power User Regular Contributors
            wrote on last edited by
            #108

            processhead Much better!

            1 Reply Last reply
            1
            • processheadP processhead

              I have been working on getting the power and control wiring finished and operational. I prefer to keep most of the wiring enclosed in conduit and covered electrical boxes or internal covered channels in the cabinet itself.
              The exception is the the power cord to the hot plate which I could have hard wired into the system, but instead I left it with the original cord and plug and installed a receptacle underneath for it to plug in to. This will make it easier to replace if the element ever burns out or needs to be changed for some other reason.

              20210925_154105.jpg
              20210925_154050.jpg

              Black cube shaped object is the Solid State Relay or SSR . It takes the low power control signal from the PID and switches the 120 volt AC current on and off to the hot plate inside.
              SSRs generate some heat when they are switched on and need to be mounted to a metal surface or heat sink to absorb the heat.
              In this case, the outer sheet metal cabinet of the smoker is acting as the heat sink.

              20210925_155851.jpg

              Since the smoker is usually operated outside, I installed a GFCI device for safety. The case of the smoker is grounded through the power cord, also for safety.
              The toggle switch is the main power switch for the unit. Both the GFCI and the toggle switch are rated for 20 amp service. I used a 15 foot long piece of 14 gauge cord to give the smoker a little more reach to an outlet.

              20210927_163151.jpg

              20211010_081712.jpg

              20211010_081704.jpg

              20210825_153245.jpg
              20210930_082214.jpg

              The picture below was when I was trying out the auto tune function of the PID. Not great, but probably acceptable for a smoker.

              Manual tuning of the PID did work pretty well though, and was holding temps consistently within +/- 2 degrees from the set point. I plan to do more tuning and testing with some pans of water in the smoker to simulate a load of meat or sausage.

              20210926_142400(0).jpg
              20210927_164415.jpg

              cdavisC Offline
              cdavisC Offline
              cdavis
              Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
              wrote on last edited by
              #109

              processhead that thing is beautiful. What a great job πŸ‘. Thanks for sharing it with us.

              1 Reply Last reply
              1
              • processheadP processhead

                PapaSop said in Electric Smoker OR Landfill: What say you?:

                processhead said in Electric Smoker OR Landfill: What say you?:

                bocephus said in Electric Smoker OR Landfill: What say you?:

                processhead I agree the casters are the way to go.

                At age 50 I started putting casters on everything I own. Best thing I ever did. lol

                Yep. Same here. Maybe we do get smarter [censored] we get older. πŸ€”πŸ‘΄πŸ˜‚

                Great minds think alike. lol
                Not sure about smarter PapaSop … I have definitely gotten lazier as I got older. Always looking for a short cut.

                Dr_PainD Offline
                Dr_PainD Offline
                Dr_Pain
                Sous Vide Dry Cured Sausage Traeger Team Blue
                wrote on last edited by
                #110

                processhead Man I need that bad boy in my life LOL!!! Awesome design. Maybe some day I will revisit the idea of building one for home use

                1 Reply Last reply
                1
                • PapaSopP PapaSop

                  PapaSop
                  Think I just got censored for a s. πŸ˜‚

                  B Offline
                  B Offline
                  bocephus
                  Team Orange Power User Canning Masterbuilt Veteran
                  wrote on last edited by
                  #111

                  PapaSop They probably knew you were thinking something else even though you didn’t even know it.πŸ˜‚

                  1 Reply Last reply
                  1
                  • processheadP processhead

                    I am a fan of casters on equipment, so this smoker is getting some. Old feet off, enlarge tapped holes for 3/8 inch threaded casters and we be rollin.

                    20211001_140358.jpg

                    20211001_141742.jpg

                    20211001_143616.jpg

                    Now that its outside, making a little smoke.

                    20211001_142827.jpg

                    GWG8541G Offline
                    GWG8541G Offline
                    GWG8541
                    Regular Contributors Cast Iron Sous Vide Canning Team Blue Power User Military Veterans
                    wrote on last edited by
                    #112

                    processhead this has been educational and fun to watch. Thanks for taking the time to share.

                    β€œYou never really die until you end up on the wall at a Cracker Barrel”

                    1 Reply Last reply
                    1
                    • Ridley AcresR Offline
                      Ridley AcresR Offline
                      Ridley Acres
                      Regular Contributors
                      wrote on last edited by
                      #113

                      processhead Does this inkbird PID allow you to set it up to automatically advance through stepping up the different heat levels, or would you need to manually change the temp settings at the desired time intervals?

                      processheadP 1 Reply Last reply
                      0
                      • Ridley AcresR Ridley Acres

                        processhead Does this inkbird PID allow you to set it up to automatically advance through stepping up the different heat levels, or would you need to manually change the temp settings at the desired time intervals?

                        processheadP Offline
                        processheadP Offline
                        processhead
                        Regular Contributors Power User
                        wrote on last edited by processhead
                        #114

                        Ridley Acres said in Electric Smoker OR Landfill: What say you?:

                        processhead Does this inkbird PID allow you to set it up to automatically advance through stepping up the different heat levels, or would you need to manually change the temp settings at the desired time intervals?

                        No, this Inkbird is a bare bones PID controller, so it would require new setpoints to be entered manually.

                        Paul

                        1 Reply Last reply
                        0
                        • processheadP processhead

                          I am a fan of casters on equipment, so this smoker is getting some. Old feet off, enlarge tapped holes for 3/8 inch threaded casters and we be rollin.

                          20211001_140358.jpg

                          20211001_141742.jpg

                          20211001_143616.jpg

                          Now that its outside, making a little smoke.

                          20211001_142827.jpg

                          YooperDogY Offline
                          YooperDogY Offline
                          YooperDog
                          Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
                          wrote on last edited by
                          #115

                          processhead It’s alive, it’s alive! Looking good.

                          1 Reply Last reply
                          0
                          • processheadP Offline
                            processheadP Offline
                            processhead
                            Regular Contributors Power User
                            wrote on last edited by
                            #116

                            I have a pork belly curing in the frig. It should be ready by Monday and the smoker will go for its maiden voyage then.

                            Paul

                            Ridley AcresR craigriceC 2 Replies Last reply
                            3
                            • processheadP processhead

                              I have a pork belly curing in the frig. It should be ready by Monday and the smoker will go for its maiden voyage then.

                              Ridley AcresR Offline
                              Ridley AcresR Offline
                              Ridley Acres
                              Regular Contributors
                              wrote on last edited by
                              #117

                              processhead c530f405-c5f7-4d77-87f0-9b51b461829b-image.png

                              1 Reply Last reply
                              0
                              • processheadP Offline
                                processheadP Offline
                                processhead
                                Regular Contributors Power User
                                wrote on last edited by processhead
                                #118

                                So far my dry run tests of the smoker have been mostly all positive. The A-mazing pellet smoke generator has worked well, but It did go out and had to be relit on a couple of occasions. I might try adding a couple of air intake holes in the underside of the metal compartment where the smoke generator sits.

                                Now that I have the PID tuning parameters set, the heating element and controls holds temperatures pretty constant after the smoker is up to temperature.

                                On my left- to-do list are:

                                • Add a stand stand alone digital thermometer on the door with with a probe for monitoring the IT of product inside while its smoking.

                                • I also want to add some angle brackets near the top-sides on the inside of the box so smoke sticks can be used to hang sausage and bacon hooks, The old wire shelves look like they will work pretty good for other smoking uses.

                                • I also need to finish installing some sheet metal trim pieces I made to replace the plastic ones that were in there originally.

                                Pretty sure there are other tweaks and improvements I will want to make as I continue to use it.

                                Paul

                                1 Reply Last reply
                                2
                                • processheadP Offline
                                  processheadP Offline
                                  processhead
                                  Regular Contributors Power User
                                  wrote on last edited by processhead
                                  #119

                                  Wiring schematic for the unit.

                                  Smoker Schematic No 2.jpg

                                  Paul

                                  1 Reply Last reply
                                  0
                                  • processheadP processhead

                                    I have a pork belly curing in the frig. It should be ready by Monday and the smoker will go for its maiden voyage then.

                                    craigriceC Offline
                                    craigriceC Offline
                                    craigrice
                                    Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
                                    wrote on last edited by
                                    #120

                                    processhead have you seasoned it yet ?

                                    processheadP 1 Reply Last reply
                                    0
                                    • craigriceC craigrice

                                      processhead have you seasoned it yet ?

                                      processheadP Offline
                                      processheadP Offline
                                      processhead
                                      Regular Contributors Power User
                                      wrote on last edited by
                                      #121

                                      craigrice , Yes, I have done several dry runs, of smoke, heat, and combined over the last couple of weeks.
                                      That nice white interior is starting to take on a yellowish amber color

                                      I am on track to smoke a belly I have been dry rub curing for the last few days, probably Tuesday or Wednesday.

                                      Paul

                                      1 Reply Last reply
                                      1
                                      • processheadP Offline
                                        processheadP Offline
                                        processhead
                                        Regular Contributors Power User
                                        wrote on last edited by processhead
                                        #122

                                        Added angle brackets for hanging smoke sticks today.

                                        20211010_164130[1].jpg

                                        20211010_164135[1].jpg

                                        Paul

                                        ND MikeN 1 Reply Last reply
                                        2
                                        • processheadP processhead

                                          Added angle brackets for hanging smoke sticks today.

                                          20211010_164130[1].jpg

                                          20211010_164135[1].jpg

                                          ND MikeN Offline
                                          ND MikeN Offline
                                          ND Mike
                                          Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                                          wrote on last edited by
                                          #123

                                          processhead I really like following this build!

                                          1 Reply Last reply
                                          1

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