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  5. First time making Snack Sticks (pepperoni)!

First time making Snack Sticks (pepperoni)!

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  • Dr_PainD Dr_Pain

    After reading so many threads on the subject I was a little intimidated and also had some limitations that I needed to work around. So after putting my by boy underwear I decided to pull the trigger on a small batch.

    I decided to do pepperoni snack sticks because that was the consensus at the house and I have all the basic seasonings to make it happen.

    Here is the main limitations I had… I did not have a dedicated smoker to properly manage the temperature schedule. I own a pellet grill and the lowest temperature I can go is 180 degrees. I don’t do enough smoking to really justify the $$. So how did I work around it?? Well, it was a two step process.

    Step #1: I put the snack stick cold on my pellet smoker and bumped it till the PID showed 140 degrees and then I shut it off. In order to get a good reference on my temp I put a probe thermometer in the tub and in order to get the smoke (since the grill was off) I put a smoke tube with the sticks

    E9F83940-B4CA-4E2C-A7F4-2DFEFFAC0330.jpeg

    Now I could manage the lower temperature fairly well but I knew I was going to be in a bind at the higher temperature. So after much reading I came across a couple of threads that dealt with finishing the snack sticks with sous-vide. BINGO!

    Step #2: After finishing about 2.5hrs of smoking and cycling the temperature from 120s to 150s I pulled the sticks and dunked them in the water preheated to 160 degrees. I inserted my probe thermometer and cooked them till their reached about 155 degrees.

    DF61EE66-5BA9-4FF3-AFF4-E6B36B8F0FC7.jpeg

    I pulled them out of the hot water and in an ice bath 50% ice and 50% water and let them sit for about 30 minutes or so. I hung them to let them bloom and this morning I cut them in nice little snack stick lengths. I am so happy!! Here are the results:

    0B96B2CF-B651-43D7-AE25-DE959EC2E314.jpeg

    cdavisC Offline
    cdavisC Offline
    cdavis
    Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
    wrote on last edited by
    #3

    Dr_Pain they look great. Way to overcome the challenge. Congrats to you sir 👏

    1 Reply Last reply
    0
    • Dr_PainD Dr_Pain

      After reading so many threads on the subject I was a little intimidated and also had some limitations that I needed to work around. So after putting my by boy underwear I decided to pull the trigger on a small batch.

      I decided to do pepperoni snack sticks because that was the consensus at the house and I have all the basic seasonings to make it happen.

      Here is the main limitations I had… I did not have a dedicated smoker to properly manage the temperature schedule. I own a pellet grill and the lowest temperature I can go is 180 degrees. I don’t do enough smoking to really justify the $$. So how did I work around it?? Well, it was a two step process.

      Step #1: I put the snack stick cold on my pellet smoker and bumped it till the PID showed 140 degrees and then I shut it off. In order to get a good reference on my temp I put a probe thermometer in the tub and in order to get the smoke (since the grill was off) I put a smoke tube with the sticks

      E9F83940-B4CA-4E2C-A7F4-2DFEFFAC0330.jpeg

      Now I could manage the lower temperature fairly well but I knew I was going to be in a bind at the higher temperature. So after much reading I came across a couple of threads that dealt with finishing the snack sticks with sous-vide. BINGO!

      Step #2: After finishing about 2.5hrs of smoking and cycling the temperature from 120s to 150s I pulled the sticks and dunked them in the water preheated to 160 degrees. I inserted my probe thermometer and cooked them till their reached about 155 degrees.

      DF61EE66-5BA9-4FF3-AFF4-E6B36B8F0FC7.jpeg

      I pulled them out of the hot water and in an ice bath 50% ice and 50% water and let them sit for about 30 minutes or so. I hung them to let them bloom and this morning I cut them in nice little snack stick lengths. I am so happy!! Here are the results:

      0B96B2CF-B651-43D7-AE25-DE959EC2E314.jpeg

      G Offline
      G Offline
      glen
      Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
      wrote on last edited by
      #4

      Dr_Pain Sous vide can be a game changer

      Give a man a fish and he eats for a day
      Teach a man to fish and he drinks beer for a lifetime

      1 Reply Last reply
      0
      • Dr_PainD Dr_Pain

        After reading so many threads on the subject I was a little intimidated and also had some limitations that I needed to work around. So after putting my by boy underwear I decided to pull the trigger on a small batch.

        I decided to do pepperoni snack sticks because that was the consensus at the house and I have all the basic seasonings to make it happen.

        Here is the main limitations I had… I did not have a dedicated smoker to properly manage the temperature schedule. I own a pellet grill and the lowest temperature I can go is 180 degrees. I don’t do enough smoking to really justify the $$. So how did I work around it?? Well, it was a two step process.

        Step #1: I put the snack stick cold on my pellet smoker and bumped it till the PID showed 140 degrees and then I shut it off. In order to get a good reference on my temp I put a probe thermometer in the tub and in order to get the smoke (since the grill was off) I put a smoke tube with the sticks

        E9F83940-B4CA-4E2C-A7F4-2DFEFFAC0330.jpeg

        Now I could manage the lower temperature fairly well but I knew I was going to be in a bind at the higher temperature. So after much reading I came across a couple of threads that dealt with finishing the snack sticks with sous-vide. BINGO!

        Step #2: After finishing about 2.5hrs of smoking and cycling the temperature from 120s to 150s I pulled the sticks and dunked them in the water preheated to 160 degrees. I inserted my probe thermometer and cooked them till their reached about 155 degrees.

        DF61EE66-5BA9-4FF3-AFF4-E6B36B8F0FC7.jpeg

        I pulled them out of the hot water and in an ice bath 50% ice and 50% water and let them sit for about 30 minutes or so. I hung them to let them bloom and this morning I cut them in nice little snack stick lengths. I am so happy!! Here are the results:

        0B96B2CF-B651-43D7-AE25-DE959EC2E314.jpeg

        B Offline
        B Offline
        bocephus
        Team Orange Power User Canning Masterbuilt Veteran
        wrote on last edited by
        #5

        Dr_Pain Look good to me, nice job.

        1 Reply Last reply
        0
        • processheadP Offline
          processheadP Offline
          processhead
          Regular Contributors Power User
          wrote on last edited by
          #6

          Nice job working around the challenges.

          Paul

          1 Reply Last reply
          0
          • G Offline
            G Offline
            gus4416
            Team Blue
            wrote on last edited by
            #7

            Those look great glad you figured it all out thanks for all the information

            1 Reply Last reply
            0
            • Dr_PainD Offline
              Dr_PainD Offline
              Dr_Pain
              Sous Vide Dry Cured Sausage Traeger Team Blue
              wrote on last edited by
              #8

              Thank you guys!!!

              ChefC 1 Reply Last reply
              1
              • Dr_PainD Dr_Pain

                Thank you guys!!!

                ChefC Offline
                ChefC Offline
                Chef
                Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
                wrote on last edited by
                #9

                Dr_Pain you are the man. looks great, you no longer have a handicap. You are now among the pros.

                1 Reply Last reply
                1
                • Dr_PainD Dr_Pain

                  After reading so many threads on the subject I was a little intimidated and also had some limitations that I needed to work around. So after putting my by boy underwear I decided to pull the trigger on a small batch.

                  I decided to do pepperoni snack sticks because that was the consensus at the house and I have all the basic seasonings to make it happen.

                  Here is the main limitations I had… I did not have a dedicated smoker to properly manage the temperature schedule. I own a pellet grill and the lowest temperature I can go is 180 degrees. I don’t do enough smoking to really justify the $$. So how did I work around it?? Well, it was a two step process.

                  Step #1: I put the snack stick cold on my pellet smoker and bumped it till the PID showed 140 degrees and then I shut it off. In order to get a good reference on my temp I put a probe thermometer in the tub and in order to get the smoke (since the grill was off) I put a smoke tube with the sticks

                  E9F83940-B4CA-4E2C-A7F4-2DFEFFAC0330.jpeg

                  Now I could manage the lower temperature fairly well but I knew I was going to be in a bind at the higher temperature. So after much reading I came across a couple of threads that dealt with finishing the snack sticks with sous-vide. BINGO!

                  Step #2: After finishing about 2.5hrs of smoking and cycling the temperature from 120s to 150s I pulled the sticks and dunked them in the water preheated to 160 degrees. I inserted my probe thermometer and cooked them till their reached about 155 degrees.

                  DF61EE66-5BA9-4FF3-AFF4-E6B36B8F0FC7.jpeg

                  I pulled them out of the hot water and in an ice bath 50% ice and 50% water and let them sit for about 30 minutes or so. I hung them to let them bloom and this morning I cut them in nice little snack stick lengths. I am so happy!! Here are the results:

                  0B96B2CF-B651-43D7-AE25-DE959EC2E314.jpeg

                  ND MikeN Offline
                  ND MikeN Offline
                  ND Mike
                  Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                  wrote on last edited by
                  #10

                  Dr_Pain nice finished product!

                  1 Reply Last reply
                  0
                  • GrimpuppyG Offline
                    GrimpuppyG Offline
                    Grimpuppy
                    Team Blue Military Veterans Power User Regular Contributors
                    wrote on last edited by
                    #11

                    Very nice! I found that the longer the pepperoni sticks sit in the freezer, the better they are. I wasn’t impressed with my first batch snd put them in the freezer. About 2 months later I decided I better start eating them to get rid of them. Something about that 2 months in the freezer changed them from alright to outstanding.

                    Dr_PainD 1 Reply Last reply
                    0
                    • GrimpuppyG Grimpuppy

                      Very nice! I found that the longer the pepperoni sticks sit in the freezer, the better they are. I wasn’t impressed with my first batch snd put them in the freezer. About 2 months later I decided I better start eating them to get rid of them. Something about that 2 months in the freezer changed them from alright to outstanding.

                      Dr_PainD Offline
                      Dr_PainD Offline
                      Dr_Pain
                      Sous Vide Dry Cured Sausage Traeger Team Blue
                      wrote on last edited by
                      #12

                      Grimpuppy said in First time making Snack Sticks (pepperoni)!:

                      Very nice! I found that the longer the pepperoni sticks sit in the freezer, the better they are. I wasn’t impressed with my first batch snd put them in the freezer. About 2 months later I decided I better start eating them to get rid of them. Something about that 2 months in the freezer changed them from alright to outstanding.

                      Well that is good to know. This was a 2.5lbs batch just to test spices and technique but the next one will be a production run. I will have to start experimenting with other snack stick flavors but I dare not ask Jonathon because I will be overwhelmed at all the different possibilities LOL!

                      What are you guys favoring snack stick flavors (own spice mix or commercial blends)??

                      YooperDogY 1 Reply Last reply
                      0
                      • Dr_PainD Dr_Pain

                        After reading so many threads on the subject I was a little intimidated and also had some limitations that I needed to work around. So after putting my by boy underwear I decided to pull the trigger on a small batch.

                        I decided to do pepperoni snack sticks because that was the consensus at the house and I have all the basic seasonings to make it happen.

                        Here is the main limitations I had… I did not have a dedicated smoker to properly manage the temperature schedule. I own a pellet grill and the lowest temperature I can go is 180 degrees. I don’t do enough smoking to really justify the $$. So how did I work around it?? Well, it was a two step process.

                        Step #1: I put the snack stick cold on my pellet smoker and bumped it till the PID showed 140 degrees and then I shut it off. In order to get a good reference on my temp I put a probe thermometer in the tub and in order to get the smoke (since the grill was off) I put a smoke tube with the sticks

                        E9F83940-B4CA-4E2C-A7F4-2DFEFFAC0330.jpeg

                        Now I could manage the lower temperature fairly well but I knew I was going to be in a bind at the higher temperature. So after much reading I came across a couple of threads that dealt with finishing the snack sticks with sous-vide. BINGO!

                        Step #2: After finishing about 2.5hrs of smoking and cycling the temperature from 120s to 150s I pulled the sticks and dunked them in the water preheated to 160 degrees. I inserted my probe thermometer and cooked them till their reached about 155 degrees.

                        DF61EE66-5BA9-4FF3-AFF4-E6B36B8F0FC7.jpeg

                        I pulled them out of the hot water and in an ice bath 50% ice and 50% water and let them sit for about 30 minutes or so. I hung them to let them bloom and this morning I cut them in nice little snack stick lengths. I am so happy!! Here are the results:

                        0B96B2CF-B651-43D7-AE25-DE959EC2E314.jpeg

                        PapaSopP Offline
                        PapaSopP Offline
                        PapaSop
                        Team Orange Power User Veteran
                        wrote on last edited by
                        #13

                        Dr_Pain
                        Looking good. Will be grinding and stuffing 25# of sticks myself today.
                        Sous Vide all the way…

                        Dr_PainD 1 Reply Last reply
                        0
                        • PapaSopP PapaSop

                          Dr_Pain
                          Looking good. Will be grinding and stuffing 25# of sticks myself today.
                          Sous Vide all the way…

                          Dr_PainD Offline
                          Dr_PainD Offline
                          Dr_Pain
                          Sous Vide Dry Cured Sausage Traeger Team Blue
                          wrote on last edited by
                          #14

                          PapaSop said in First time making Snack Sticks (pepperoni)!:

                          Dr_Pain
                          Looking good. Will be grinding and stuffing 25# of sticks myself today.
                          Sous Vide all the way…

                          Actually PapaSop you are the inspiration behind using the sousvide without the bag

                          PapaSopP 1 Reply Last reply
                          1
                          • T Offline
                            T Offline
                            tarp
                            Regular Contributors
                            wrote on last edited by
                            #15

                            The little train that Could, looks like you did !!!

                            GT

                            1 Reply Last reply
                            0
                            • Dr_PainD Dr_Pain

                              PapaSop said in First time making Snack Sticks (pepperoni)!:

                              Dr_Pain
                              Looking good. Will be grinding and stuffing 25# of sticks myself today.
                              Sous Vide all the way…

                              Actually PapaSop you are the inspiration behind using the sousvide without the bag

                              PapaSopP Offline
                              PapaSopP Offline
                              PapaSop
                              Team Orange Power User Veteran
                              wrote on last edited by
                              #16

                              Dr_Pain said in First time making Snack Sticks (pepperoni)!:

                              PapaSop said in First time making Snack Sticks (pepperoni)!:

                              Dr_Pain
                              Looking good. Will be grinding and stuffing 25# of sticks myself today.
                              Sous Vide all the way…

                              Actually PapaSop you are the inspiration behind using the sousvide without the bag

                              Total game changer. Will be using it tomorrow after the sticks visit the smoker.

                              1 Reply Last reply
                              0
                              • Dr_PainD Dr_Pain

                                After reading so many threads on the subject I was a little intimidated and also had some limitations that I needed to work around. So after putting my by boy underwear I decided to pull the trigger on a small batch.

                                I decided to do pepperoni snack sticks because that was the consensus at the house and I have all the basic seasonings to make it happen.

                                Here is the main limitations I had… I did not have a dedicated smoker to properly manage the temperature schedule. I own a pellet grill and the lowest temperature I can go is 180 degrees. I don’t do enough smoking to really justify the $$. So how did I work around it?? Well, it was a two step process.

                                Step #1: I put the snack stick cold on my pellet smoker and bumped it till the PID showed 140 degrees and then I shut it off. In order to get a good reference on my temp I put a probe thermometer in the tub and in order to get the smoke (since the grill was off) I put a smoke tube with the sticks

                                E9F83940-B4CA-4E2C-A7F4-2DFEFFAC0330.jpeg

                                Now I could manage the lower temperature fairly well but I knew I was going to be in a bind at the higher temperature. So after much reading I came across a couple of threads that dealt with finishing the snack sticks with sous-vide. BINGO!

                                Step #2: After finishing about 2.5hrs of smoking and cycling the temperature from 120s to 150s I pulled the sticks and dunked them in the water preheated to 160 degrees. I inserted my probe thermometer and cooked them till their reached about 155 degrees.

                                DF61EE66-5BA9-4FF3-AFF4-E6B36B8F0FC7.jpeg

                                I pulled them out of the hot water and in an ice bath 50% ice and 50% water and let them sit for about 30 minutes or so. I hung them to let them bloom and this morning I cut them in nice little snack stick lengths. I am so happy!! Here are the results:

                                0B96B2CF-B651-43D7-AE25-DE959EC2E314.jpeg

                                GWG8541G Offline
                                GWG8541G Offline
                                GWG8541
                                Regular Contributors Cast Iron Sous Vide Canning Team Blue Power User Military Veterans
                                wrote on last edited by
                                #17

                                Dr_Pain looks great. You definitely overcame any obstacles.

                                “You never really die until you end up on the wall at a Cracker Barrel”

                                1 Reply Last reply
                                0
                                • Dr_PainD Dr_Pain

                                  After reading so many threads on the subject I was a little intimidated and also had some limitations that I needed to work around. So after putting my by boy underwear I decided to pull the trigger on a small batch.

                                  I decided to do pepperoni snack sticks because that was the consensus at the house and I have all the basic seasonings to make it happen.

                                  Here is the main limitations I had… I did not have a dedicated smoker to properly manage the temperature schedule. I own a pellet grill and the lowest temperature I can go is 180 degrees. I don’t do enough smoking to really justify the $$. So how did I work around it?? Well, it was a two step process.

                                  Step #1: I put the snack stick cold on my pellet smoker and bumped it till the PID showed 140 degrees and then I shut it off. In order to get a good reference on my temp I put a probe thermometer in the tub and in order to get the smoke (since the grill was off) I put a smoke tube with the sticks

                                  E9F83940-B4CA-4E2C-A7F4-2DFEFFAC0330.jpeg

                                  Now I could manage the lower temperature fairly well but I knew I was going to be in a bind at the higher temperature. So after much reading I came across a couple of threads that dealt with finishing the snack sticks with sous-vide. BINGO!

                                  Step #2: After finishing about 2.5hrs of smoking and cycling the temperature from 120s to 150s I pulled the sticks and dunked them in the water preheated to 160 degrees. I inserted my probe thermometer and cooked them till their reached about 155 degrees.

                                  DF61EE66-5BA9-4FF3-AFF4-E6B36B8F0FC7.jpeg

                                  I pulled them out of the hot water and in an ice bath 50% ice and 50% water and let them sit for about 30 minutes or so. I hung them to let them bloom and this morning I cut them in nice little snack stick lengths. I am so happy!! Here are the results:

                                  0B96B2CF-B651-43D7-AE25-DE959EC2E314.jpeg

                                  wdalyW Offline
                                  wdalyW Offline
                                  wdaly
                                  Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                                  wrote on last edited by
                                  #18

                                  Dr_Pain great looking sticks. Thanks for sharing your procedure. I think a lot of us are using pellet smokers that have lower temperature limitations.

                                  1 Reply Last reply
                                  0
                                  • Dr_PainD Dr_Pain

                                    Grimpuppy said in First time making Snack Sticks (pepperoni)!:

                                    Very nice! I found that the longer the pepperoni sticks sit in the freezer, the better they are. I wasn’t impressed with my first batch snd put them in the freezer. About 2 months later I decided I better start eating them to get rid of them. Something about that 2 months in the freezer changed them from alright to outstanding.

                                    Well that is good to know. This was a 2.5lbs batch just to test spices and technique but the next one will be a production run. I will have to start experimenting with other snack stick flavors but I dare not ask Jonathon because I will be overwhelmed at all the different possibilities LOL!

                                    What are you guys favoring snack stick flavors (own spice mix or commercial blends)??

                                    YooperDogY Offline
                                    YooperDogY Offline
                                    YooperDog
                                    Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
                                    wrote on last edited by
                                    #19

                                    Dr_Pain for snack sticks I typically use prepackaged mixes. I think a strong favorite from Walton’s is Willies. For kabanos, a Polish snack stick, I use a recipe. There are others that I am playing around with, trying to find the right balance, e.g. hunter sticks.

                                    Dr_PainD 1 Reply Last reply
                                    0
                                    • YooperDogY YooperDog

                                      Dr_Pain for snack sticks I typically use prepackaged mixes. I think a strong favorite from Walton’s is Willies. For kabanos, a Polish snack stick, I use a recipe. There are others that I am playing around with, trying to find the right balance, e.g. hunter sticks.

                                      Dr_PainD Offline
                                      Dr_PainD Offline
                                      Dr_Pain
                                      Sous Vide Dry Cured Sausage Traeger Team Blue
                                      wrote on last edited by
                                      #20

                                      YooperDog said in First time making Snack Sticks (pepperoni)!:

                                      Dr_Pain for snack sticks I typically use prepackaged mixes. I think a strong favorite from Walton’s is Willies. For kabanos, a Polish snack stick, I use a recipe. There are others that I am playing around with, trying to find the right balance, e.g. hunter sticks.

                                      Thanks for the suggestions!

                                      1 Reply Last reply
                                      0

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