<![CDATA[First time making Snack Sticks (pepperoni)!]]>After reading so many threads on the subject I was a little intimidated and also had some limitations that I needed to work around. So after putting my by boy underwear I decided to pull the trigger on a small batch.

I decided to do pepperoni snack sticks because that was the consensus at the house and I have all the basic seasonings to make it happen.

Here is the main limitations I had… I did not have a dedicated smoker to properly manage the temperature schedule. I own a pellet grill and the lowest temperature I can go is 180 degrees. I don’t do enough smoking to really justify the $$. So how did I work around it?? Well, it was a two step process.

Step #1: I put the snack stick cold on my pellet smoker and bumped it till the PID showed 140 degrees and then I shut it off. In order to get a good reference on my temp I put a probe thermometer in the tub and in order to get the smoke (since the grill was off) I put a smoke tube with the sticks

E9F83940-B4CA-4E2C-A7F4-2DFEFFAC0330.jpeg

Now I could manage the lower temperature fairly well but I knew I was going to be in a bind at the higher temperature. So after much reading I came across a couple of threads that dealt with finishing the snack sticks with sous-vide. BINGO!

Step #2: After finishing about 2.5hrs of smoking and cycling the temperature from 120s to 150s I pulled the sticks and dunked them in the water preheated to 160 degrees. I inserted my probe thermometer and cooked them till their reached about 155 degrees.

DF61EE66-5BA9-4FF3-AFF4-E6B36B8F0FC7.jpeg

I pulled them out of the hot water and in an ice bath 50% ice and 50% water and let them sit for about 30 minutes or so. I hung them to let them bloom and this morning I cut them in nice little snack stick lengths. I am so happy!! Here are the results:

0B96B2CF-B651-43D7-AE25-DE959EC2E314.jpeg

]]>https://waltonsdev.nodebb.com/topic/4294/first-time-making-snack-sticks-pepperoniRSS for NodeThu, 10 Sep 2026 23:51:21 GMTTue, 21 Sep 2021 17:01:41 GMT60<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Thu, 23 Sep 2021 14:54:14 GMT]]>YooperDog said in First time making Snack Sticks (pepperoni)!:

Dr_Pain for snack sticks I typically use prepackaged mixes. I think a strong favorite from Walton’s is Willies. For kabanos, a Polish snack stick, I use a recipe. There are others that I am playing around with, trying to find the right balance, e.g. hunter sticks.

Thanks for the suggestions!

]]>https://waltonsdev.nodebb.com/post/48797https://waltonsdev.nodebb.com/post/48797Thu, 23 Sep 2021 14:54:14 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Thu, 23 Sep 2021 13:18:20 GMT]]>Dr_Pain for snack sticks I typically use prepackaged mixes. I think a strong favorite from Walton’s is Willies. For kabanos, a Polish snack stick, I use a recipe. There are others that I am playing around with, trying to find the right balance, e.g. hunter sticks.

]]>https://waltonsdev.nodebb.com/post/48773https://waltonsdev.nodebb.com/post/48773Thu, 23 Sep 2021 13:18:20 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Thu, 23 Sep 2021 13:09:35 GMT]]>Dr_Pain great looking sticks. Thanks for sharing your procedure. I think a lot of us are using pellet smokers that have lower temperature limitations.

]]>https://waltonsdev.nodebb.com/post/48766https://waltonsdev.nodebb.com/post/48766Thu, 23 Sep 2021 13:09:35 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Thu, 23 Sep 2021 00:17:30 GMT]]>Dr_Pain looks great. You definitely overcame any obstacles.

]]>https://waltonsdev.nodebb.com/post/48733https://waltonsdev.nodebb.com/post/48733Thu, 23 Sep 2021 00:17:30 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Wed, 22 Sep 2021 20:49:04 GMT]]>Dr_Pain said in First time making Snack Sticks (pepperoni)!:

PapaSop said in First time making Snack Sticks (pepperoni)!:

Dr_Pain
Looking good. Will be grinding and stuffing 25# of sticks myself today.
Sous Vide all the way…

Actually PapaSop you are the inspiration behind using the sousvide without the bag

Total game changer. Will be using it tomorrow after the sticks visit the smoker.

]]>https://waltonsdev.nodebb.com/post/48715https://waltonsdev.nodebb.com/post/48715Wed, 22 Sep 2021 20:49:04 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Wed, 22 Sep 2021 15:19:23 GMT]]>The little train that Could, looks like you did !!!

]]>https://waltonsdev.nodebb.com/post/48692https://waltonsdev.nodebb.com/post/48692Wed, 22 Sep 2021 15:19:23 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Wed, 22 Sep 2021 14:00:24 GMT]]>PapaSop said in First time making Snack Sticks (pepperoni)!:

Dr_Pain
Looking good. Will be grinding and stuffing 25# of sticks myself today.
Sous Vide all the way…

Actually PapaSop you are the inspiration behind using the sousvide without the bag

]]>https://waltonsdev.nodebb.com/post/48680https://waltonsdev.nodebb.com/post/48680Wed, 22 Sep 2021 14:00:24 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Wed, 22 Sep 2021 13:46:15 GMT]]>Dr_Pain
Looking good. Will be grinding and stuffing 25# of sticks myself today.
Sous Vide all the way…

]]>https://waltonsdev.nodebb.com/post/48677https://waltonsdev.nodebb.com/post/48677Wed, 22 Sep 2021 13:46:15 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Wed, 22 Sep 2021 13:00:42 GMT]]>Grimpuppy said in First time making Snack Sticks (pepperoni)!:

Very nice! I found that the longer the pepperoni sticks sit in the freezer, the better they are. I wasn’t impressed with my first batch snd put them in the freezer. About 2 months later I decided I better start eating them to get rid of them. Something about that 2 months in the freezer changed them from alright to outstanding.

Well that is good to know. This was a 2.5lbs batch just to test spices and technique but the next one will be a production run. I will have to start experimenting with other snack stick flavors but I dare not ask Jonathon because I will be overwhelmed at all the different possibilities LOL!

What are you guys favoring snack stick flavors (own spice mix or commercial blends)??

]]>https://waltonsdev.nodebb.com/post/48671https://waltonsdev.nodebb.com/post/48671Wed, 22 Sep 2021 13:00:42 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Wed, 22 Sep 2021 03:33:51 GMT]]>Very nice! I found that the longer the pepperoni sticks sit in the freezer, the better they are. I wasn’t impressed with my first batch snd put them in the freezer. About 2 months later I decided I better start eating them to get rid of them. Something about that 2 months in the freezer changed them from alright to outstanding.

]]>https://waltonsdev.nodebb.com/post/48657https://waltonsdev.nodebb.com/post/48657Wed, 22 Sep 2021 03:33:51 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Wed, 22 Sep 2021 03:23:59 GMT]]>Dr_Pain nice finished product!

]]>https://waltonsdev.nodebb.com/post/48656https://waltonsdev.nodebb.com/post/48656Wed, 22 Sep 2021 03:23:59 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Tue, 21 Sep 2021 23:45:18 GMT]]>Dr_Pain you are the man. looks great, you no longer have a handicap. You are now among the pros.

]]>https://waltonsdev.nodebb.com/post/48647https://waltonsdev.nodebb.com/post/48647Tue, 21 Sep 2021 23:45:18 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Tue, 21 Sep 2021 22:45:54 GMT]]>Thank you guys!!!

]]>https://waltonsdev.nodebb.com/post/48631https://waltonsdev.nodebb.com/post/48631Tue, 21 Sep 2021 22:45:54 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Tue, 21 Sep 2021 22:21:17 GMT]]>Those look great glad you figured it all out thanks for all the information

]]>https://waltonsdev.nodebb.com/post/48629https://waltonsdev.nodebb.com/post/48629Tue, 21 Sep 2021 22:21:17 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Tue, 21 Sep 2021 19:12:53 GMT]]>Nice job working around the challenges.

]]>https://waltonsdev.nodebb.com/post/48595https://waltonsdev.nodebb.com/post/48595Tue, 21 Sep 2021 19:12:53 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Tue, 21 Sep 2021 18:31:41 GMT]]>Dr_Pain Look good to me, nice job.

]]>https://waltonsdev.nodebb.com/post/48592https://waltonsdev.nodebb.com/post/48592Tue, 21 Sep 2021 18:31:41 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Tue, 21 Sep 2021 17:07:32 GMT]]>Dr_Pain Sous vide can be a game changer

]]>https://waltonsdev.nodebb.com/post/48573https://waltonsdev.nodebb.com/post/48573Tue, 21 Sep 2021 17:07:32 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Tue, 21 Sep 2021 17:07:30 GMT]]>Dr_Pain they look great. Way to overcome the challenge. Congrats to you sir 👏

]]>https://waltonsdev.nodebb.com/post/48572https://waltonsdev.nodebb.com/post/48572Tue, 21 Sep 2021 17:07:30 GMT<![CDATA[Reply to First time making Snack Sticks (pepperoni)! on Tue, 21 Sep 2021 17:05:27 GMT]]>Dr_Pain Looks like adapted and over came. Made a good looking product

]]>https://waltonsdev.nodebb.com/post/48570https://waltonsdev.nodebb.com/post/48570Tue, 21 Sep 2021 17:05:27 GMT