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  5. Electric Smoker OR Landfill: What say you?

Electric Smoker OR Landfill: What say you?

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  • J JoeB

    Chef Done the build on the “Sausage Maker” combination temperature and humidity controller setup before. Getting hard to find metal lined refers to convert these days. Sausage Maker, Pricey but reliable. I will be in their Buffalo NY store in a few days. Will send pics and specs if you want. They do sell all the parts for the build as needed. Cheers

    processheadP Offline
    processheadP Offline
    processhead
    Regular Contributors Power User
    wrote on last edited by
    #59

    JoeB said in Electric Smoker OR Landfill: What say you?:

    Chef Done the build on the “Sausage Maker” combination temperature and humidity controller setup before. Getting hard to find metal lined refers to convert these days. Sausage Maker, Pricey but reliable. I will be in their Buffalo NY store in a few days. Will send pics and specs if you want. They do sell all the parts for the build as needed. Cheers

    I would be interested in seeing what they offer too. Thanks for offering pics and specs.

    Paul

    1 Reply Last reply
    0
    • ChefC Chef

      JoeB Yes, please send pictures. I’ll be lining with sheet aluminum whatever unit I use.

      Thanks

      J Offline
      J Offline
      JoeB
      Team Blue Masterbuilt Yearling Sous Vide Canning Power User Regular Contributors Military Veterans
      wrote on last edited by
      #60

      Chef Please to share your proposed method to line a refer with aluminum. What are you using to seal the vertical and horizonal meeting Planes?

      1 Reply Last reply
      0
      • processheadP Offline
        processheadP Offline
        processhead
        Regular Contributors Power User
        wrote on last edited by processhead
        #61

        Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
        I hung the door back on the cabinet to convince myself I am making progress. lol

        20210726_103014.jpg

        20210726_144134.jpg

        Paul

        Ridley AcresR YooperDogY SurgS wdalyW 4 Replies Last reply
        1
        • craigriceC Offline
          craigriceC Offline
          craigrice
          Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
          wrote on last edited by
          #62

          A lot of good work their

          1 Reply Last reply
          0
          • processheadP processhead

            Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
            I hung the door back on the cabinet to convince myself I am making progress. lol

            20210726_103014.jpg

            20210726_144134.jpg

            Ridley AcresR Offline
            Ridley AcresR Offline
            Ridley Acres
            Regular Contributors
            wrote on last edited by
            #63

            processhead Thanks for the update! Like many others here, I’m watching this build intently.

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            • processheadP processhead

              Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
              I hung the door back on the cabinet to convince myself I am making progress. lol

              20210726_103014.jpg

              20210726_144134.jpg

              YooperDogY Offline
              YooperDogY Offline
              YooperDog
              Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
              wrote on last edited by
              #64

              processhead thanks again for an update on the progress.

              1 Reply Last reply
              0
              • processheadP processhead

                Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
                I hung the door back on the cabinet to convince myself I am making progress. lol

                20210726_103014.jpg

                20210726_144134.jpg

                SurgS Offline
                SurgS Offline
                Surg
                Team Blue Cast Iron Dry Cured Sausage Masterbuilt Veteran Sous Vide Power User Regular Contributors
                wrote on last edited by
                #65

                processhead it’s looking good man.

                “A smooth sea never made a skilled sailor.”

                1 Reply Last reply
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                • samspadeS Offline
                  samspadeS Offline
                  samspade
                  Team Orange Masterbuilt Sous Vide Team Blue Power User
                  wrote on last edited by
                  #66

                  Making great progress keep going

                  processheadP 1 Reply Last reply
                  0
                  • processheadP processhead

                    Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
                    I hung the door back on the cabinet to convince myself I am making progress. lol

                    20210726_103014.jpg

                    20210726_144134.jpg

                    wdalyW Offline
                    wdalyW Offline
                    wdaly
                    Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                    wrote on last edited by
                    #67

                    processhead looks great. Thanks for updating us.

                    1 Reply Last reply
                    0
                    • PivodogP Offline
                      PivodogP Offline
                      Pivodog
                      wrote on last edited by
                      #68

                      Smoker!! Is it all metal inside?

                      processheadP 1 Reply Last reply
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                      • PivodogP Offline
                        PivodogP Offline
                        Pivodog
                        wrote on last edited by
                        #69

                        If it still cools then a curing chamber would be my other thought, but you’ll need a lot more stuff to do that! My first attempt at a curing chamber is at the dump or maybe now part of a Chinese-made toy. The humidity control is a pain especially for us in the south…

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                        • PivodogP Pivodog

                          Smoker!! Is it all metal inside?

                          processheadP Offline
                          processheadP Offline
                          processhead
                          Regular Contributors Power User
                          wrote on last edited by
                          #70

                          Pivodog said in Electric Smoker OR Landfill: What say you?:

                          Smoker!! Is it all metal inside?

                          Metal insides. I replaced the plastic shelf on the door with a flat metal panel.
                          There is some plastic trim pieces that are going to be removed/replaced as well.

                          Paul

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                          • samspadeS samspade

                            Making great progress keep going

                            processheadP Offline
                            processheadP Offline
                            processhead
                            Regular Contributors Power User
                            wrote on last edited by
                            #71

                            samspade said in Electric Smoker OR Landfill: What say you?:

                            Making great progress keep going

                            Thanks for the encouragement!

                            Paul

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                            • PivodogP Offline
                              PivodogP Offline
                              Pivodog
                              wrote on last edited by
                              #72

                              Paul, you could also add an external smokebox so that it could used as a cold smoker.

                              processheadP 1 Reply Last reply
                              0
                              • PivodogP Pivodog

                                Paul, you could also add an external smokebox so that it could used as a cold smoker.

                                processheadP Offline
                                processheadP Offline
                                processhead
                                Regular Contributors Power User
                                wrote on last edited by processhead
                                #73

                                Pivodog said in Electric Smoker OR Landfill: What say you?:

                                Paul, you could also add an external smokebox so that it could used as a cold smoker.

                                At this point my plans are to use an A-mazing pellet smoke generator in an external metal enclosure.

                                Paul

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                                • PivodogP Offline
                                  PivodogP Offline
                                  Pivodog
                                  wrote on last edited by
                                  #74

                                  do you have a pic of the smoke generator?

                                  processheadP 1 Reply Last reply
                                  0
                                  • PivodogP Pivodog

                                    do you have a pic of the smoke generator?

                                    processheadP Offline
                                    processheadP Offline
                                    processhead
                                    Regular Contributors Power User
                                    wrote on last edited by processhead
                                    #75

                                    Pivodog said in Electric Smoker OR Landfill: What say you?:

                                    do you have a pic of the smoke generator?
                                    .

                                    I will fabricate a box underneath and put the A-mazing pellet unit inside
                                    40268-AMAZENPELLETSMOKER_1024x1024.png

                                    Paul

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                                    • processheadP Offline
                                      processheadP Offline
                                      processhead
                                      Regular Contributors Power User
                                      wrote on last edited by processhead
                                      #76

                                      I will jump around a bit on the building of the smoker. Sorry if it makes the thread a bit harder to follow, but it keeps it interesting for me.

                                      Here are the basic building blocks I purchased for the smoker heat controls.

                                      Pictured are: 1) a weather resistant enclosure which will get mounted on the door. I wanted a some protection for the electrical components since the smoker will likely be used outdoors and could be exposed to the elements during a smoking session.
                                      2) a solid state relay or SSR. This component actually switches the power on and off to the heating element . It receives a control signal from the PID controller and turns the SSR on and off.
                                      3) An Inkbird PID controller and mounting bracket, which is a type of precision digital thermostat. Unlike a normal thermostat that cycles on and off very slowly, a PID controller switches the heating element on and off rapidly to regulate the temperature very precisely to minimize the temperature swings you can see with a regular thermostat.
                                      4) A thermocouple probe which is a remote temperature sensor that will be mounted inside the chamber and sends a temperature signal back to the Inkbird PID controller.

                                      I will eventually post an as-build wiring diagram once everything is assembled.

                                      20210813_105631.jpg

                                      Paul

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                                      • processheadP Offline
                                        processheadP Offline
                                        processhead
                                        Regular Contributors Power User
                                        wrote on last edited by processhead
                                        #77

                                        And because everyone likes to see things that light up and flash, here is what the control display on the PID looks like when its powered up. The thermocouple temperature sensor is connected to the PID, so the display is just reading the ambient air temperature at the moment. That is the number labeled PV, which is geek-speak for process variable.

                                        After the thermocouple is mounted inside the smoker cabinet, it tell the PID what the chamber temperature is so the PID can control the heating element.

                                        The value labeled SV is the user adjustable setting that sets the desired temperature we want to bring the smoker up to.

                                        20210814_052618.jpg

                                        Paul

                                        cdavisC 1 Reply Last reply
                                        4
                                        • processheadP processhead

                                          And because everyone likes to see things that light up and flash, here is what the control display on the PID looks like when its powered up. The thermocouple temperature sensor is connected to the PID, so the display is just reading the ambient air temperature at the moment. That is the number labeled PV, which is geek-speak for process variable.

                                          After the thermocouple is mounted inside the smoker cabinet, it tell the PID what the chamber temperature is so the PID can control the heating element.

                                          The value labeled SV is the user adjustable setting that sets the desired temperature we want to bring the smoker up to.

                                          20210814_052618.jpg

                                          cdavisC Offline
                                          cdavisC Offline
                                          cdavis
                                          Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
                                          wrote on last edited by
                                          #78

                                          processhead this is an amazing post. Thank you sir for taking the time to explain things so well.

                                          1 Reply Last reply
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