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  5. Electric Smoker OR Landfill: What say you?

Electric Smoker OR Landfill: What say you?

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  • J JoeB

    Chef Done the build on the “Sausage Maker” combination temperature and humidity controller setup before. Getting hard to find metal lined refers to convert these days. Sausage Maker, Pricey but reliable. I will be in their Buffalo NY store in a few days. Will send pics and specs if you want. They do sell all the parts for the build as needed. Cheers

    ChefC Offline
    ChefC Offline
    Chef
    Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
    wrote on last edited by
    #58

    JoeB Yes, please send pictures. I’ll be lining with sheet aluminum whatever unit I use.

    Thanks

    J 1 Reply Last reply
    0
    • J JoeB

      Chef Done the build on the “Sausage Maker” combination temperature and humidity controller setup before. Getting hard to find metal lined refers to convert these days. Sausage Maker, Pricey but reliable. I will be in their Buffalo NY store in a few days. Will send pics and specs if you want. They do sell all the parts for the build as needed. Cheers

      processheadP Offline
      processheadP Offline
      processhead
      Regular Contributors Power User
      wrote on last edited by
      #59

      JoeB said in Electric Smoker OR Landfill: What say you?:

      Chef Done the build on the “Sausage Maker” combination temperature and humidity controller setup before. Getting hard to find metal lined refers to convert these days. Sausage Maker, Pricey but reliable. I will be in their Buffalo NY store in a few days. Will send pics and specs if you want. They do sell all the parts for the build as needed. Cheers

      I would be interested in seeing what they offer too. Thanks for offering pics and specs.

      Paul

      1 Reply Last reply
      0
      • ChefC Chef

        JoeB Yes, please send pictures. I’ll be lining with sheet aluminum whatever unit I use.

        Thanks

        J Offline
        J Offline
        JoeB
        Team Blue Masterbuilt Yearling Sous Vide Canning Power User Regular Contributors Military Veterans
        wrote on last edited by
        #60

        Chef Please to share your proposed method to line a refer with aluminum. What are you using to seal the vertical and horizonal meeting Planes?

        1 Reply Last reply
        0
        • processheadP Offline
          processheadP Offline
          processhead
          Regular Contributors Power User
          wrote on last edited by processhead
          #61

          Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
          I hung the door back on the cabinet to convince myself I am making progress. lol

          20210726_103014.jpg

          20210726_144134.jpg

          Paul

          Ridley AcresR YooperDogY SurgS wdalyW 4 Replies Last reply
          1
          • craigriceC Offline
            craigriceC Offline
            craigrice
            Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
            wrote on last edited by
            #62

            A lot of good work their

            1 Reply Last reply
            0
            • processheadP processhead

              Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
              I hung the door back on the cabinet to convince myself I am making progress. lol

              20210726_103014.jpg

              20210726_144134.jpg

              Ridley AcresR Offline
              Ridley AcresR Offline
              Ridley Acres
              Regular Contributors
              wrote on last edited by
              #63

              processhead Thanks for the update! Like many others here, I’m watching this build intently.

              1 Reply Last reply
              0
              • processheadP processhead

                Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
                I hung the door back on the cabinet to convince myself I am making progress. lol

                20210726_103014.jpg

                20210726_144134.jpg

                YooperDogY Offline
                YooperDogY Offline
                YooperDog
                Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
                wrote on last edited by
                #64

                processhead thanks again for an update on the progress.

                1 Reply Last reply
                0
                • processheadP processhead

                  Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
                  I hung the door back on the cabinet to convince myself I am making progress. lol

                  20210726_103014.jpg

                  20210726_144134.jpg

                  SurgS Offline
                  SurgS Offline
                  Surg
                  Team Blue Cast Iron Dry Cured Sausage Masterbuilt Veteran Sous Vide Power User Regular Contributors
                  wrote on last edited by
                  #65

                  processhead it’s looking good man.

                  “A smooth sea never made a skilled sailor.”

                  1 Reply Last reply
                  0
                  • samspadeS Offline
                    samspadeS Offline
                    samspade
                    Team Orange Masterbuilt Sous Vide Team Blue Power User
                    wrote on last edited by
                    #66

                    Making great progress keep going

                    processheadP 1 Reply Last reply
                    0
                    • processheadP processhead

                      Just a short progress report. The original plastic shelves on the door are gone and replaced with sheet metal. I used aluminum trim coil that I cut and fit to the same dimensions as the plastic shelf. The trim coil was not wide enough to do with a single piece of material so I cut two pieces that overlap and used contact cement to attach them together. You have to look hard to see the joint.
                      I hung the door back on the cabinet to convince myself I am making progress. lol

                      20210726_103014.jpg

                      20210726_144134.jpg

                      wdalyW Offline
                      wdalyW Offline
                      wdaly
                      Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                      wrote on last edited by
                      #67

                      processhead looks great. Thanks for updating us.

                      1 Reply Last reply
                      0
                      • PivodogP Offline
                        PivodogP Offline
                        Pivodog
                        wrote on last edited by
                        #68

                        Smoker!! Is it all metal inside?

                        processheadP 1 Reply Last reply
                        0
                        • PivodogP Offline
                          PivodogP Offline
                          Pivodog
                          wrote on last edited by
                          #69

                          If it still cools then a curing chamber would be my other thought, but you’ll need a lot more stuff to do that! My first attempt at a curing chamber is at the dump or maybe now part of a Chinese-made toy. The humidity control is a pain especially for us in the south…

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                          • PivodogP Pivodog

                            Smoker!! Is it all metal inside?

                            processheadP Offline
                            processheadP Offline
                            processhead
                            Regular Contributors Power User
                            wrote on last edited by
                            #70

                            Pivodog said in Electric Smoker OR Landfill: What say you?:

                            Smoker!! Is it all metal inside?

                            Metal insides. I replaced the plastic shelf on the door with a flat metal panel.
                            There is some plastic trim pieces that are going to be removed/replaced as well.

                            Paul

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                            0
                            • samspadeS samspade

                              Making great progress keep going

                              processheadP Offline
                              processheadP Offline
                              processhead
                              Regular Contributors Power User
                              wrote on last edited by
                              #71

                              samspade said in Electric Smoker OR Landfill: What say you?:

                              Making great progress keep going

                              Thanks for the encouragement!

                              Paul

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                              0
                              • PivodogP Offline
                                PivodogP Offline
                                Pivodog
                                wrote on last edited by
                                #72

                                Paul, you could also add an external smokebox so that it could used as a cold smoker.

                                processheadP 1 Reply Last reply
                                0
                                • PivodogP Pivodog

                                  Paul, you could also add an external smokebox so that it could used as a cold smoker.

                                  processheadP Offline
                                  processheadP Offline
                                  processhead
                                  Regular Contributors Power User
                                  wrote on last edited by processhead
                                  #73

                                  Pivodog said in Electric Smoker OR Landfill: What say you?:

                                  Paul, you could also add an external smokebox so that it could used as a cold smoker.

                                  At this point my plans are to use an A-mazing pellet smoke generator in an external metal enclosure.

                                  Paul

                                  1 Reply Last reply
                                  2
                                  • PivodogP Offline
                                    PivodogP Offline
                                    Pivodog
                                    wrote on last edited by
                                    #74

                                    do you have a pic of the smoke generator?

                                    processheadP 1 Reply Last reply
                                    0
                                    • PivodogP Pivodog

                                      do you have a pic of the smoke generator?

                                      processheadP Offline
                                      processheadP Offline
                                      processhead
                                      Regular Contributors Power User
                                      wrote on last edited by processhead
                                      #75

                                      Pivodog said in Electric Smoker OR Landfill: What say you?:

                                      do you have a pic of the smoke generator?
                                      .

                                      I will fabricate a box underneath and put the A-mazing pellet unit inside
                                      40268-AMAZENPELLETSMOKER_1024x1024.png

                                      Paul

                                      1 Reply Last reply
                                      2
                                      • processheadP Offline
                                        processheadP Offline
                                        processhead
                                        Regular Contributors Power User
                                        wrote on last edited by processhead
                                        #76

                                        I will jump around a bit on the building of the smoker. Sorry if it makes the thread a bit harder to follow, but it keeps it interesting for me.

                                        Here are the basic building blocks I purchased for the smoker heat controls.

                                        Pictured are: 1) a weather resistant enclosure which will get mounted on the door. I wanted a some protection for the electrical components since the smoker will likely be used outdoors and could be exposed to the elements during a smoking session.
                                        2) a solid state relay or SSR. This component actually switches the power on and off to the heating element . It receives a control signal from the PID controller and turns the SSR on and off.
                                        3) An Inkbird PID controller and mounting bracket, which is a type of precision digital thermostat. Unlike a normal thermostat that cycles on and off very slowly, a PID controller switches the heating element on and off rapidly to regulate the temperature very precisely to minimize the temperature swings you can see with a regular thermostat.
                                        4) A thermocouple probe which is a remote temperature sensor that will be mounted inside the chamber and sends a temperature signal back to the Inkbird PID controller.

                                        I will eventually post an as-build wiring diagram once everything is assembled.

                                        20210813_105631.jpg

                                        Paul

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                                        • processheadP Offline
                                          processheadP Offline
                                          processhead
                                          Regular Contributors Power User
                                          wrote on last edited by processhead
                                          #77

                                          And because everyone likes to see things that light up and flash, here is what the control display on the PID looks like when its powered up. The thermocouple temperature sensor is connected to the PID, so the display is just reading the ambient air temperature at the moment. That is the number labeled PV, which is geek-speak for process variable.

                                          After the thermocouple is mounted inside the smoker cabinet, it tell the PID what the chamber temperature is so the PID can control the heating element.

                                          The value labeled SV is the user adjustable setting that sets the desired temperature we want to bring the smoker up to.

                                          20210814_052618.jpg

                                          Paul

                                          cdavisC 1 Reply Last reply
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