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  5. Casing wrinkles

Casing wrinkles

Scheduled Pinned Locked Moved Meat Processing
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  • A Offline
    A Offline
    akdave
    Regular Contributors
    wrote on last edited by
    #3

    I use a very gradual smoke temp schedule, I start out at 150 for 1 hour to dry casings, no smoke then , then 140 for 1 1/2 hours with smoke, then 155 for 2 hours with smoke, then 165 for 1 hour with smoke and then 180 till I reach 160 internal. With 73 mm casings it can take from 8-12 hours to get to 160 internal. Things that can speed up the process is to add humidity to your smoker which speeds up the heat transfer. The other thing you can do is after 6or so hours in the smoker you can do a hot water bath with 160 degree water to finish cooking the product.

    Dave802549DB-D32C-4394-B2DB-43CE10EE7D4C.jpeg

    twilliamsT 1 Reply Last reply
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    • A akdave

      I use a very gradual smoke temp schedule, I start out at 150 for 1 hour to dry casings, no smoke then , then 140 for 1 1/2 hours with smoke, then 155 for 2 hours with smoke, then 165 for 1 hour with smoke and then 180 till I reach 160 internal. With 73 mm casings it can take from 8-12 hours to get to 160 internal. Things that can speed up the process is to add humidity to your smoker which speeds up the heat transfer. The other thing you can do is after 6or so hours in the smoker you can do a hot water bath with 160 degree water to finish cooking the product.

      Dave802549DB-D32C-4394-B2DB-43CE10EE7D4C.jpeg

      twilliamsT Offline
      twilliamsT Offline
      twilliams
      Power User PK100 Regular Contributors Team Grey
      wrote on last edited by
      #4

      akdave you have your temps right? 150 to start then 140? I think you ment 120

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      • MoistiestdripM Offline
        MoistiestdripM Offline
        Moistiestdrip
        Yearling
        wrote on last edited by
        #5

        I held at 150 for a couple hours then kept it anywhere from 160-180 till they were done.

        1 Reply Last reply
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        • A Offline
          A Offline
          akdave
          Regular Contributors
          wrote on last edited by
          #6

          How constant is your temp at various levels in your smoker, before I added a 2nd convection fan in my smoker I had hot spots in the lower section of my smoker and the lower 1/4 of my sasuage would wrinkle. Now when I get the temp up to 180 degrees I also put a shallow pan of water with 3 big sponges in it on a rack about 6" below the sasuage to speed up the heat transfer with the extra humidity, next time I do a batch of summer sasuage I will take a picture with that set up. When I do snack sticks in long strands the ends closest to the bottom get some wrinkles and the top 3/4 are nice and plump. The only other think I can think of is the binder you used and if it did not hold the product together or too much water and it evaporated our of the meat.
          Dave5C9EA839-F7B5-463D-8D36-56DB9642505C.jpeg

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          • S Offline
            S Offline
            shane102
            Yearling
            wrote on last edited by
            #7

            how much meat and how much water did you use in the mixing? Did you use water for humidity while smoking?

            MoistiestdripM 1 Reply Last reply
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            • S Offline
              S Offline
              shane102
              Yearling
              wrote on last edited by
              #8

              Also, I dont like using carrot fiber binder with wild game. Wild game needs help with protein extraction because it has very little fat content. Sure gel binder is much better.

              1 Reply Last reply
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              • JonathonJ Offline
                JonathonJ Offline
                Jonathon
                Team Blue Admin Walton's Employee Power User
                wrote on last edited by
                #9

                shane102 again, I agree with Shane, for wild game, or really anytime you are trying to incorporate additional fat, sure gel is better than carrot fiber.

                Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                MoistiestdripM 1 Reply Last reply
                0
                • S shane102

                  how much meat and how much water did you use in the mixing? Did you use water for humidity while smoking?

                  MoistiestdripM Offline
                  MoistiestdripM Offline
                  Moistiestdrip
                  Yearling
                  wrote on last edited by
                  #10

                  shane102 I did 20 lbs meat and 5 lbs fat. I mixed in 2 quarts of water like Walton’s recommended.

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                  • JonathonJ Jonathon

                    shane102 again, I agree with Shane, for wild game, or really anytime you are trying to incorporate additional fat, sure gel is better than carrot fiber.

                    MoistiestdripM Offline
                    MoistiestdripM Offline
                    Moistiestdrip
                    Yearling
                    wrote on last edited by
                    #11

                    Jonathon the only reason I thought to try carrot fiber was I watched the videos on Walton’s about the different binders. Seemed like carrot fiber would be good with moisture retention. I don’t think it did add good as sure gel. Im working on a second batch right now and sure gel definitely got better protein extraction.

                    C 1 Reply Last reply
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                    • MoistiestdripM Moistiestdrip

                      Jonathon the only reason I thought to try carrot fiber was I watched the videos on Walton’s about the different binders. Seemed like carrot fiber would be good with moisture retention. I don’t think it did add good as sure gel. Im working on a second batch right now and sure gel definitely got better protein extraction.

                      C Offline
                      C Offline
                      Cabelas90
                      Team Blue
                      wrote on last edited by
                      #12

                      Moistiestdrip I could be Wrong on this as ive never used the carrot fiber. But from what i have read i feel like the carrot fiber would excel in a fresh sausage that your trying to keep moist where the sure gel really shines in cured and smoked meats suck as hams summer sausage snack sticks ect.

                      MoistiestdripM 1 Reply Last reply
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                      • C Cabelas90

                        Moistiestdrip I could be Wrong on this as ive never used the carrot fiber. But from what i have read i feel like the carrot fiber would excel in a fresh sausage that your trying to keep moist where the sure gel really shines in cured and smoked meats suck as hams summer sausage snack sticks ect.

                        MoistiestdripM Offline
                        MoistiestdripM Offline
                        Moistiestdrip
                        Yearling
                        wrote on last edited by
                        #13

                        Cabelas90 I will have to watch the video again. I probably misunderstood it. I bet your right though

                        1 Reply Last reply
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                        • JonathonJ Offline
                          JonathonJ Offline
                          Jonathon
                          Team Blue Admin Walton's Employee Power User
                          wrote on last edited by
                          #14

                          Moistiestdrip You can, and we have used carrot fiber in cured sausage before but in general sure gel works better. Some people like Super bind even more but I prefer sure gel.

                          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                          C 1 Reply Last reply
                          0
                          • JonathonJ Jonathon

                            Moistiestdrip You can, and we have used carrot fiber in cured sausage before but in general sure gel works better. Some people like Super bind even more but I prefer sure gel.

                            C Offline
                            C Offline
                            Cabelas90
                            Team Blue
                            wrote on last edited by
                            #15

                            Jonathon Good to know I only have experience with Sure gel and it works so good ive never ventured out!

                            Joe HellJ 1 Reply Last reply
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                            • C Cabelas90

                              Jonathon Good to know I only have experience with Sure gel and it works so good ive never ventured out!

                              Joe HellJ Offline
                              Joe HellJ Offline
                              Joe Hell
                              Team Blue
                              wrote on last edited by
                              #16

                              Cabelas90 I made the mistake of trying a batch without the sure gel…I won’t be doing that again.

                              Better Living Through BBQ!

                              C 1 Reply Last reply
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                              • Joe HellJ Joe Hell

                                Cabelas90 I made the mistake of trying a batch without the sure gel…I won’t be doing that again.

                                C Offline
                                C Offline
                                Cabelas90
                                Team Blue
                                wrote on last edited by
                                #17

                                Joe Hell Thats Interesting we make sticks and summer sausage all the time at the plant without it and no issues. At home i have used it and it was great!

                                Joe HellJ 1 Reply Last reply
                                0
                                • C Cabelas90

                                  Joe Hell Thats Interesting we make sticks and summer sausage all the time at the plant without it and no issues. At home i have used it and it was great!

                                  Joe HellJ Offline
                                  Joe HellJ Offline
                                  Joe Hell
                                  Team Blue
                                  wrote on last edited by
                                  #18

                                  Cabelas90 There may have been some other factors involved in my failure but I prefer to be safe than sorry. I believe I have more arriving tomorrow.

                                  Better Living Through BBQ!

                                  C 1 Reply Last reply
                                  0
                                  • Joe HellJ Joe Hell

                                    Cabelas90 There may have been some other factors involved in my failure but I prefer to be safe than sorry. I believe I have more arriving tomorrow.

                                    C Offline
                                    C Offline
                                    Cabelas90
                                    Team Blue
                                    wrote on last edited by
                                    #19

                                    Joe Hell Absolutely! If it works dont mess with it!

                                    MoistiestdripM 1 Reply Last reply
                                    1
                                    • C Cabelas90

                                      Joe Hell Absolutely! If it works dont mess with it!

                                      MoistiestdripM Offline
                                      MoistiestdripM Offline
                                      Moistiestdrip
                                      Yearling
                                      wrote on last edited by
                                      #20

                                      Cabelas90 I will be sticking with sure gel from now on. I did everything the same today as I did on the other batch. Only difference was the binder. These came out wrinkle free and look perfect. I got great protein extraction. Much more than with carrot fiber.

                                      1 Reply Last reply
                                      1
                                      • S Offline
                                        S Offline
                                        shane102
                                        Yearling
                                        wrote on last edited by
                                        #21

                                        Perfect, glad it all came out great.

                                        MoistiestdripM 1 Reply Last reply
                                        0
                                        • S shane102

                                          Perfect, glad it all came out great.

                                          MoistiestdripM Offline
                                          MoistiestdripM Offline
                                          Moistiestdrip
                                          Yearling
                                          wrote on last edited by
                                          #22

                                          shane102 DBC1C4CF-7EFF-4CBA-ABE6-76AF6ED8A16B.jpeg these came out great. Used the Tons summer sausage mix and everyone loves it.

                                          1 Reply Last reply
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