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  5. Thoughts for Cold Smoked sausage

Thoughts for Cold Smoked sausage

Scheduled Pinned Locked Moved Meat Processing
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  • Midwest_kcM Offline
    Midwest_kcM Offline
    Midwest_kc
    Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
    wrote on last edited by
    #1

    OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

    You’re right, I’m not trying to do that. Here is what I am thinking, though.

    If I do up a regular smoked sausage…say hot dogs, kielbasa, etc. with the cure and all. Then, I cold smoke them at temps below 100*. I get the amount of smoke I want, get them in refrigeration and then when ready to eat them, grill them up normal. How would that work and would that be a reasonable alternative for guys like me who don’t have a smoker that is made to run in the 120-150 range?

    PapaSopP LanceL kyleK mrobisrM 5 Replies Last reply
    2
    • Midwest_kcM Midwest_kc

      OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

      You’re right, I’m not trying to do that. Here is what I am thinking, though.

      If I do up a regular smoked sausage…say hot dogs, kielbasa, etc. with the cure and all. Then, I cold smoke them at temps below 100*. I get the amount of smoke I want, get them in refrigeration and then when ready to eat them, grill them up normal. How would that work and would that be a reasonable alternative for guys like me who don’t have a smoker that is made to run in the 120-150 range?

      PapaSopP Offline
      PapaSopP Offline
      PapaSop
      Team Orange Power User Veteran
      wrote on last edited by
      #2

      Midwest_kc
      Interesting. It makes sense, just don’t have a technical response here.
      Guru’s???

      1 Reply Last reply
      0
      • Midwest_kcM Midwest_kc

        OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

        You’re right, I’m not trying to do that. Here is what I am thinking, though.

        If I do up a regular smoked sausage…say hot dogs, kielbasa, etc. with the cure and all. Then, I cold smoke them at temps below 100*. I get the amount of smoke I want, get them in refrigeration and then when ready to eat them, grill them up normal. How would that work and would that be a reasonable alternative for guys like me who don’t have a smoker that is made to run in the 120-150 range?

        LanceL Offline
        LanceL Offline
        Lance
        Regular Contributors Veteran Cast Iron Dry Cured Sausage Traeger Masterbuilt Team Blue
        wrote on last edited by
        #3

        Midwest_kc You can absolutely do that. That’s how I was taught to do it. My grandparents had a smoke house that was basically just a really big cold smoker. We would make our sausage and cold smoke overnight, the next day we will wrap and freeze until we want to cook.

        You never work a day in your life if you love what you do.

        1 Reply Last reply
        1
        • Midwest_kcM Midwest_kc

          OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

          You’re right, I’m not trying to do that. Here is what I am thinking, though.

          If I do up a regular smoked sausage…say hot dogs, kielbasa, etc. with the cure and all. Then, I cold smoke them at temps below 100*. I get the amount of smoke I want, get them in refrigeration and then when ready to eat them, grill them up normal. How would that work and would that be a reasonable alternative for guys like me who don’t have a smoker that is made to run in the 120-150 range?

          kyleK Offline
          kyleK Offline
          kyle
          Regular Contributors Veteran Canning Team Blue Power User Sous Vide
          wrote on last edited by
          #4

          Midwest_kc absolutely doable. I cold smoke all kinds of meat. The problem a lot of people have is they smokers dont go low enough to cold smoke. All but one of my smokers are wood fired so I do it pretty easy. The a-mazing smoke tubes and mazes also work good and easy to make if your handy

          hey vegetarians, my food poops on your food!

          Midwest_kcM 1 Reply Last reply
          2
          • kyleK kyle

            Midwest_kc absolutely doable. I cold smoke all kinds of meat. The problem a lot of people have is they smokers dont go low enough to cold smoke. All but one of my smokers are wood fired so I do it pretty easy. The a-mazing smoke tubes and mazes also work good and easy to make if your handy

            Midwest_kcM Offline
            Midwest_kcM Offline
            Midwest_kc
            Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
            wrote on last edited by
            #5

            kyle that’s what I use is the amze n tube. I had a maze before they made the rube, but the tube is just easier for me.

            1 Reply Last reply
            0
            • Midwest_kcM Midwest_kc

              OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

              You’re right, I’m not trying to do that. Here is what I am thinking, though.

              If I do up a regular smoked sausage…say hot dogs, kielbasa, etc. with the cure and all. Then, I cold smoke them at temps below 100*. I get the amount of smoke I want, get them in refrigeration and then when ready to eat them, grill them up normal. How would that work and would that be a reasonable alternative for guys like me who don’t have a smoker that is made to run in the 120-150 range?

              mrobisrM Offline
              mrobisrM Offline
              mrobisr
              Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
              wrote on last edited by
              #6

              Midwest_kc said in Thoughts for Cold Smoked sausage:

              OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

              As everyone else has said if you have fully cured the meat then you can cold smoke your product and my question is why can’t you cold smoke snack sticks or summer sausage?

              Midwest_kcM 1 Reply Last reply
              0
              • mrobisrM mrobisr

                Midwest_kc said in Thoughts for Cold Smoked sausage:

                OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

                As everyone else has said if you have fully cured the meat then you can cold smoke your product and my question is why can’t you cold smoke snack sticks or summer sausage?

                Midwest_kcM Offline
                Midwest_kcM Offline
                Midwest_kc
                Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
                wrote on last edited by
                #7

                mrobisr my understanding is that unless you have very precise equipment and a very sterile environment to do it in, you better bring it 160 before eating.

                mrobisrM 1 Reply Last reply
                1
                • Midwest_kcM Midwest_kc

                  mrobisr my understanding is that unless you have very precise equipment and a very sterile environment to do it in, you better bring it 160 before eating.

                  mrobisrM Offline
                  mrobisrM Offline
                  mrobisr
                  Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                  wrote on last edited by
                  #8

                  Midwest_kc Well I will not get into the 160f part, but ok I see why you said it, thanks.

                  Midwest_kcM 1 Reply Last reply
                  0
                  • mrobisrM mrobisr

                    Midwest_kc Well I will not get into the 160f part, but ok I see why you said it, thanks.

                    Midwest_kcM Offline
                    Midwest_kcM Offline
                    Midwest_kc
                    Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
                    wrote on last edited by
                    #9

                    mrobisr said in Thoughts for Cold Smoked sausage:

                    Midwest_kc Well I will not get into the 160f part, but ok I see why you said it, thanks.

                    Now I’m interested… I know there are other ways to achieve lethality, by bringing to a lower temp and holding long enough. Is that what you meant?

                    mrobisrM 1 Reply Last reply
                    1
                    • processheadP Offline
                      processheadP Offline
                      processhead
                      Regular Contributors Power User
                      wrote on last edited by processhead
                      #10

                      I think you can do this, and certainly a lot of people have done this, but what you lose is some margin of safety.
                      Yes the meat is cured, but that does not mean that the meat is sterile and unable support bacterial growth. Unless you also alter the pH of the meat and reduce available water levels like is done with dry cured products, you still have a medium that can support bacterial growth during the time it is at room temperatures.

                      Paul

                      1 Reply Last reply
                      2
                      • HerbcoFoodH Offline
                        HerbcoFoodH Offline
                        HerbcoFood
                        Regular Contributors Team Orange Sous Vide
                        wrote on last edited by
                        #11

                        I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

                        mrobisrM 1 Reply Last reply
                        1
                        • Midwest_kcM Midwest_kc

                          mrobisr said in Thoughts for Cold Smoked sausage:

                          Midwest_kc Well I will not get into the 160f part, but ok I see why you said it, thanks.

                          Now I’m interested… I know there are other ways to achieve lethality, by bringing to a lower temp and holding long enough. Is that what you meant?

                          mrobisrM Offline
                          mrobisrM Offline
                          mrobisr
                          Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                          wrote on last edited by mrobisr
                          #12

                          Midwest_kc process head hit a couple good points that I will not reiterate on, but there is also the process of pasteurization that is a USDA approved process. This is the short version, but if you look at the regulation about middle of the book the actual charts are there. There are some caveats like fat % and humidity levels, but you can read that in the manual.

                          Temperature…
                          … Time
                          °F (°C)… 12% fat
                          136 (57.8)… 81.4 min
                          137 (58.3)… 65.5 min
                          138 (58.9)… 52.9 min
                          139 (59.4)… 43 min
                          140 (60.0)… 35 min
                          141 (60.6)… 28.7 min
                          142 (61.1)… 23.7 min
                          143 (61.7)… 19.8 min
                          144 (62.2)… 16.6 min
                          145 (62.8)… 13.8 min
                          146 (63.3)… 11.5 min
                          148 (64.4)… 7.7 min
                          150 (65.6)… 4.9 min
                          152 (66.7)… 2.8 min
                          154 (67.8)… 1.6 min
                          156 (68.9)… 1 min
                          158 (70.0)… 40.9 sec
                          160 (71.1)… 26.9 sec
                          162 (72.2)… 17.7 sec
                          164 (73.3)… 11.7 sec
                          166 (74.4)… 0 sec

                          Beef, Lamb, & Pork
                          130 (54.4) 121 minutes
                          135 (57.2) 37 minutes
                          140 (60.0) 12 minutes
                          145 (62.8) 4 minutes
                          150 (65.6) 72 seconds
                          155 (68.3) 23 seconds
                          158 (70.0) 0 seconds

                          Appendix-A.pdf

                          Midwest_kcM 1 Reply Last reply
                          1
                          • HerbcoFoodH HerbcoFood

                            I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

                            mrobisrM Offline
                            mrobisrM Offline
                            mrobisr
                            Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                            wrote on last edited by
                            #13

                            HerbcoFood said in Thoughts for Cold Smoked sausage:

                            I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

                            You wasn’t the only one that did that, I didn’t have a clue what cure was until my college days when I starting using it in a professional setting.

                            HerbcoFoodH 1 Reply Last reply
                            1
                            • mrobisrM mrobisr

                              Midwest_kc process head hit a couple good points that I will not reiterate on, but there is also the process of pasteurization that is a USDA approved process. This is the short version, but if you look at the regulation about middle of the book the actual charts are there. There are some caveats like fat % and humidity levels, but you can read that in the manual.

                              Temperature…
                              … Time
                              °F (°C)… 12% fat
                              136 (57.8)… 81.4 min
                              137 (58.3)… 65.5 min
                              138 (58.9)… 52.9 min
                              139 (59.4)… 43 min
                              140 (60.0)… 35 min
                              141 (60.6)… 28.7 min
                              142 (61.1)… 23.7 min
                              143 (61.7)… 19.8 min
                              144 (62.2)… 16.6 min
                              145 (62.8)… 13.8 min
                              146 (63.3)… 11.5 min
                              148 (64.4)… 7.7 min
                              150 (65.6)… 4.9 min
                              152 (66.7)… 2.8 min
                              154 (67.8)… 1.6 min
                              156 (68.9)… 1 min
                              158 (70.0)… 40.9 sec
                              160 (71.1)… 26.9 sec
                              162 (72.2)… 17.7 sec
                              164 (73.3)… 11.7 sec
                              166 (74.4)… 0 sec

                              Beef, Lamb, & Pork
                              130 (54.4) 121 minutes
                              135 (57.2) 37 minutes
                              140 (60.0) 12 minutes
                              145 (62.8) 4 minutes
                              150 (65.6) 72 seconds
                              155 (68.3) 23 seconds
                              158 (70.0) 0 seconds

                              Appendix-A.pdf

                              Midwest_kcM Offline
                              Midwest_kcM Offline
                              Midwest_kc
                              Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
                              wrote on last edited by
                              #14

                              mrobisr said in Thoughts for Cold Smoked sausage:

                              Midwest_kc process head hit a couple good points that I will not reiterate on, but there is also the process of pasteurization that is a USDA approved process. This is the short version, but if you look at the regulation about middle of the book the actual charts are there. There are some caveats like fat % and humidity levels, but you can read that in the manual.

                              Temperature…
                              … Time
                              °F (°C)… 12% fat
                              136 (57.8)… 81.4 min
                              137 (58.3)… 65.5 min
                              138 (58.9)… 52.9 min
                              139 (59.4)… 43 min
                              140 (60.0)… 35 min
                              141 (60.6)… 28.7 min
                              142 (61.1)… 23.7 min
                              143 (61.7)… 19.8 min
                              144 (62.2)… 16.6 min
                              145 (62.8)… 13.8 min
                              146 (63.3)… 11.5 min
                              148 (64.4)… 7.7 min
                              150 (65.6)… 4.9 min
                              152 (66.7)… 2.8 min
                              154 (67.8)… 1.6 min
                              156 (68.9)… 1 min
                              158 (70.0)… 40.9 sec
                              160 (71.1)… 26.9 sec
                              162 (72.2)… 17.7 sec
                              164 (73.3)… 11.7 sec
                              166 (74.4)… 0 sec

                              Beef, Lamb, & Pork
                              130 (54.4) 121 minutes
                              135 (57.2) 37 minutes
                              140 (60.0) 12 minutes
                              145 (62.8) 4 minutes
                              150 (65.6) 72 seconds
                              155 (68.3) 23 seconds
                              158 (70.0) 0 seconds

                              Appendix-A.pdf

                              That’s what I thought you meant. I just don’t know how you’re going to get any type of pasteurization with a cold smoke though. So snack sticks or summer sausage at that point, you’d still need to cook, whether to 160 or to whatever temp you want and hold it the appropriate amount of time.

                              mrobisrM 1 Reply Last reply
                              0
                              • mrobisrM mrobisr

                                HerbcoFood said in Thoughts for Cold Smoked sausage:

                                I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

                                You wasn’t the only one that did that, I didn’t have a clue what cure was until my college days when I starting using it in a professional setting.

                                HerbcoFoodH Offline
                                HerbcoFoodH Offline
                                HerbcoFood
                                Regular Contributors Team Orange Sous Vide
                                wrote on last edited by
                                #15

                                mrobisr said in Thoughts for Cold Smoked sausage:

                                HerbcoFood said in Thoughts for Cold Smoked sausage:

                                I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

                                You wasn’t the only one that did that, I didn’t have a clue what cure was until my college days when I starting using it in a professional setting.

                                Yeah, we only used it for dry sausage.

                                1 Reply Last reply
                                1
                                • Midwest_kcM Midwest_kc

                                  mrobisr said in Thoughts for Cold Smoked sausage:

                                  Midwest_kc process head hit a couple good points that I will not reiterate on, but there is also the process of pasteurization that is a USDA approved process. This is the short version, but if you look at the regulation about middle of the book the actual charts are there. There are some caveats like fat % and humidity levels, but you can read that in the manual.

                                  Temperature…
                                  … Time
                                  °F (°C)… 12% fat
                                  136 (57.8)… 81.4 min
                                  137 (58.3)… 65.5 min
                                  138 (58.9)… 52.9 min
                                  139 (59.4)… 43 min
                                  140 (60.0)… 35 min
                                  141 (60.6)… 28.7 min
                                  142 (61.1)… 23.7 min
                                  143 (61.7)… 19.8 min
                                  144 (62.2)… 16.6 min
                                  145 (62.8)… 13.8 min
                                  146 (63.3)… 11.5 min
                                  148 (64.4)… 7.7 min
                                  150 (65.6)… 4.9 min
                                  152 (66.7)… 2.8 min
                                  154 (67.8)… 1.6 min
                                  156 (68.9)… 1 min
                                  158 (70.0)… 40.9 sec
                                  160 (71.1)… 26.9 sec
                                  162 (72.2)… 17.7 sec
                                  164 (73.3)… 11.7 sec
                                  166 (74.4)… 0 sec

                                  Beef, Lamb, & Pork
                                  130 (54.4) 121 minutes
                                  135 (57.2) 37 minutes
                                  140 (60.0) 12 minutes
                                  145 (62.8) 4 minutes
                                  150 (65.6) 72 seconds
                                  155 (68.3) 23 seconds
                                  158 (70.0) 0 seconds

                                  Appendix-A.pdf

                                  That’s what I thought you meant. I just don’t know how you’re going to get any type of pasteurization with a cold smoke though. So snack sticks or summer sausage at that point, you’d still need to cook, whether to 160 or to whatever temp you want and hold it the appropriate amount of time.

                                  mrobisrM Offline
                                  mrobisrM Offline
                                  mrobisr
                                  Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                                  wrote on last edited by
                                  #16

                                  Midwest_kc during cold smoking the meat can absorb a lot more smoke and since it is a preservative in itself it adds another layer of protection. Yes I would cook after the cold smoke unless I fermented the meat then instead of cooking i would put straight into the drying chamber. It’s all depends on what you want your final product to be.

                                  1 Reply Last reply
                                  2
                                  • Midwest_kcM Midwest_kc

                                    OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

                                    You’re right, I’m not trying to do that. Here is what I am thinking, though.

                                    If I do up a regular smoked sausage…say hot dogs, kielbasa, etc. with the cure and all. Then, I cold smoke them at temps below 100*. I get the amount of smoke I want, get them in refrigeration and then when ready to eat them, grill them up normal. How would that work and would that be a reasonable alternative for guys like me who don’t have a smoker that is made to run in the 120-150 range?

                                    mrobisrM Offline
                                    mrobisrM Offline
                                    mrobisr
                                    Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                                    wrote on last edited by
                                    #17

                                    Midwest_kc to give you even more assurances about your OP, some of us do our bacon just as you talked about, cold smoke then refrigerate and freeze and cooked at a later date and it works wonderfully i have been doing it like that for years.

                                    1 Reply Last reply
                                    2
                                    • Midwest_kcM Offline
                                      Midwest_kcM Offline
                                      Midwest_kc
                                      Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
                                      wrote on last edited by
                                      #18

                                      Yeah, I knew it was possible, but I never hear people talk about it. Thought maybe I was missing something.

                                      1 Reply Last reply
                                      1
                                      • Dr_PainD Offline
                                        Dr_PainD Offline
                                        Dr_Pain
                                        Sous Vide Dry Cured Sausage Traeger Team Blue
                                        wrote on last edited by
                                        #19

                                        Interesting process. I would not take the chance but interested in following this thread to see if it is possible without the fear of growing some food born pathogens

                                        1 Reply Last reply
                                        0
                                        • processheadP Offline
                                          processheadP Offline
                                          processhead
                                          Regular Contributors Power User
                                          wrote on last edited by processhead
                                          #20

                                          Someone mentioned cold smoking bacon and comparing it to cold smoking sausage.
                                          In my opinion cold smoking a cured whole cut of meat is safer than cold smoking ground cured meat.
                                          Grinding meat is an excellent way to introduce air borne bacteria into the entire batch. With a whole cut of meat you are only dealing with surface contaminants.
                                          This is why you hear about ground beef recalls much more often then with whole cuts of meat.

                                          Paul

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