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  5. Thoughts for Cold Smoked sausage

Thoughts for Cold Smoked sausage

Scheduled Pinned Locked Moved Meat Processing
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  • HerbcoFoodH Offline
    HerbcoFoodH Offline
    HerbcoFood
    Regular Contributors Team Orange Sous Vide
    wrote on last edited by
    #11

    I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

    mrobisrM 1 Reply Last reply
    1
    • Midwest_kcM Midwest_kc

      mrobisr said in Thoughts for Cold Smoked sausage:

      Midwest_kc Well I will not get into the 160f part, but ok I see why you said it, thanks.

      Now I’m interested… I know there are other ways to achieve lethality, by bringing to a lower temp and holding long enough. Is that what you meant?

      mrobisrM Offline
      mrobisrM Offline
      mrobisr
      Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
      wrote on last edited by mrobisr
      #12

      Midwest_kc process head hit a couple good points that I will not reiterate on, but there is also the process of pasteurization that is a USDA approved process. This is the short version, but if you look at the regulation about middle of the book the actual charts are there. There are some caveats like fat % and humidity levels, but you can read that in the manual.

      Temperature…
      … Time
      °F (°C)… 12% fat
      136 (57.8)… 81.4 min
      137 (58.3)… 65.5 min
      138 (58.9)… 52.9 min
      139 (59.4)… 43 min
      140 (60.0)… 35 min
      141 (60.6)… 28.7 min
      142 (61.1)… 23.7 min
      143 (61.7)… 19.8 min
      144 (62.2)… 16.6 min
      145 (62.8)… 13.8 min
      146 (63.3)… 11.5 min
      148 (64.4)… 7.7 min
      150 (65.6)… 4.9 min
      152 (66.7)… 2.8 min
      154 (67.8)… 1.6 min
      156 (68.9)… 1 min
      158 (70.0)… 40.9 sec
      160 (71.1)… 26.9 sec
      162 (72.2)… 17.7 sec
      164 (73.3)… 11.7 sec
      166 (74.4)… 0 sec

      Beef, Lamb, & Pork
      130 (54.4) 121 minutes
      135 (57.2) 37 minutes
      140 (60.0) 12 minutes
      145 (62.8) 4 minutes
      150 (65.6) 72 seconds
      155 (68.3) 23 seconds
      158 (70.0) 0 seconds

      Appendix-A.pdf

      Midwest_kcM 1 Reply Last reply
      1
      • HerbcoFoodH HerbcoFood

        I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

        mrobisrM Offline
        mrobisrM Offline
        mrobisr
        Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
        wrote on last edited by
        #13

        HerbcoFood said in Thoughts for Cold Smoked sausage:

        I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

        You wasn’t the only one that did that, I didn’t have a clue what cure was until my college days when I starting using it in a professional setting.

        HerbcoFoodH 1 Reply Last reply
        1
        • mrobisrM mrobisr

          Midwest_kc process head hit a couple good points that I will not reiterate on, but there is also the process of pasteurization that is a USDA approved process. This is the short version, but if you look at the regulation about middle of the book the actual charts are there. There are some caveats like fat % and humidity levels, but you can read that in the manual.

          Temperature…
          … Time
          °F (°C)… 12% fat
          136 (57.8)… 81.4 min
          137 (58.3)… 65.5 min
          138 (58.9)… 52.9 min
          139 (59.4)… 43 min
          140 (60.0)… 35 min
          141 (60.6)… 28.7 min
          142 (61.1)… 23.7 min
          143 (61.7)… 19.8 min
          144 (62.2)… 16.6 min
          145 (62.8)… 13.8 min
          146 (63.3)… 11.5 min
          148 (64.4)… 7.7 min
          150 (65.6)… 4.9 min
          152 (66.7)… 2.8 min
          154 (67.8)… 1.6 min
          156 (68.9)… 1 min
          158 (70.0)… 40.9 sec
          160 (71.1)… 26.9 sec
          162 (72.2)… 17.7 sec
          164 (73.3)… 11.7 sec
          166 (74.4)… 0 sec

          Beef, Lamb, & Pork
          130 (54.4) 121 minutes
          135 (57.2) 37 minutes
          140 (60.0) 12 minutes
          145 (62.8) 4 minutes
          150 (65.6) 72 seconds
          155 (68.3) 23 seconds
          158 (70.0) 0 seconds

          Appendix-A.pdf

          Midwest_kcM Offline
          Midwest_kcM Offline
          Midwest_kc
          Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
          wrote on last edited by
          #14

          mrobisr said in Thoughts for Cold Smoked sausage:

          Midwest_kc process head hit a couple good points that I will not reiterate on, but there is also the process of pasteurization that is a USDA approved process. This is the short version, but if you look at the regulation about middle of the book the actual charts are there. There are some caveats like fat % and humidity levels, but you can read that in the manual.

          Temperature…
          … Time
          °F (°C)… 12% fat
          136 (57.8)… 81.4 min
          137 (58.3)… 65.5 min
          138 (58.9)… 52.9 min
          139 (59.4)… 43 min
          140 (60.0)… 35 min
          141 (60.6)… 28.7 min
          142 (61.1)… 23.7 min
          143 (61.7)… 19.8 min
          144 (62.2)… 16.6 min
          145 (62.8)… 13.8 min
          146 (63.3)… 11.5 min
          148 (64.4)… 7.7 min
          150 (65.6)… 4.9 min
          152 (66.7)… 2.8 min
          154 (67.8)… 1.6 min
          156 (68.9)… 1 min
          158 (70.0)… 40.9 sec
          160 (71.1)… 26.9 sec
          162 (72.2)… 17.7 sec
          164 (73.3)… 11.7 sec
          166 (74.4)… 0 sec

          Beef, Lamb, & Pork
          130 (54.4) 121 minutes
          135 (57.2) 37 minutes
          140 (60.0) 12 minutes
          145 (62.8) 4 minutes
          150 (65.6) 72 seconds
          155 (68.3) 23 seconds
          158 (70.0) 0 seconds

          Appendix-A.pdf

          That’s what I thought you meant. I just don’t know how you’re going to get any type of pasteurization with a cold smoke though. So snack sticks or summer sausage at that point, you’d still need to cook, whether to 160 or to whatever temp you want and hold it the appropriate amount of time.

          mrobisrM 1 Reply Last reply
          0
          • mrobisrM mrobisr

            HerbcoFood said in Thoughts for Cold Smoked sausage:

            I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

            You wasn’t the only one that did that, I didn’t have a clue what cure was until my college days when I starting using it in a professional setting.

            HerbcoFoodH Offline
            HerbcoFoodH Offline
            HerbcoFood
            Regular Contributors Team Orange Sous Vide
            wrote on last edited by
            #15

            mrobisr said in Thoughts for Cold Smoked sausage:

            HerbcoFood said in Thoughts for Cold Smoked sausage:

            I actually did that growing up, make fresh sausage, no curing salt at all. Then smoke it for a few hours, then grill it, I’m still here!

            You wasn’t the only one that did that, I didn’t have a clue what cure was until my college days when I starting using it in a professional setting.

            Yeah, we only used it for dry sausage.

            1 Reply Last reply
            1
            • Midwest_kcM Midwest_kc

              mrobisr said in Thoughts for Cold Smoked sausage:

              Midwest_kc process head hit a couple good points that I will not reiterate on, but there is also the process of pasteurization that is a USDA approved process. This is the short version, but if you look at the regulation about middle of the book the actual charts are there. There are some caveats like fat % and humidity levels, but you can read that in the manual.

              Temperature…
              … Time
              °F (°C)… 12% fat
              136 (57.8)… 81.4 min
              137 (58.3)… 65.5 min
              138 (58.9)… 52.9 min
              139 (59.4)… 43 min
              140 (60.0)… 35 min
              141 (60.6)… 28.7 min
              142 (61.1)… 23.7 min
              143 (61.7)… 19.8 min
              144 (62.2)… 16.6 min
              145 (62.8)… 13.8 min
              146 (63.3)… 11.5 min
              148 (64.4)… 7.7 min
              150 (65.6)… 4.9 min
              152 (66.7)… 2.8 min
              154 (67.8)… 1.6 min
              156 (68.9)… 1 min
              158 (70.0)… 40.9 sec
              160 (71.1)… 26.9 sec
              162 (72.2)… 17.7 sec
              164 (73.3)… 11.7 sec
              166 (74.4)… 0 sec

              Beef, Lamb, & Pork
              130 (54.4) 121 minutes
              135 (57.2) 37 minutes
              140 (60.0) 12 minutes
              145 (62.8) 4 minutes
              150 (65.6) 72 seconds
              155 (68.3) 23 seconds
              158 (70.0) 0 seconds

              Appendix-A.pdf

              That’s what I thought you meant. I just don’t know how you’re going to get any type of pasteurization with a cold smoke though. So snack sticks or summer sausage at that point, you’d still need to cook, whether to 160 or to whatever temp you want and hold it the appropriate amount of time.

              mrobisrM Offline
              mrobisrM Offline
              mrobisr
              Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
              wrote on last edited by
              #16

              Midwest_kc during cold smoking the meat can absorb a lot more smoke and since it is a preservative in itself it adds another layer of protection. Yes I would cook after the cold smoke unless I fermented the meat then instead of cooking i would put straight into the drying chamber. It’s all depends on what you want your final product to be.

              1 Reply Last reply
              2
              • Midwest_kcM Midwest_kc

                OK, OK, OK… I know what you’re thinking - Don’t cold smoke snack sticks and summer sausage!

                You’re right, I’m not trying to do that. Here is what I am thinking, though.

                If I do up a regular smoked sausage…say hot dogs, kielbasa, etc. with the cure and all. Then, I cold smoke them at temps below 100*. I get the amount of smoke I want, get them in refrigeration and then when ready to eat them, grill them up normal. How would that work and would that be a reasonable alternative for guys like me who don’t have a smoker that is made to run in the 120-150 range?

                mrobisrM Offline
                mrobisrM Offline
                mrobisr
                Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                wrote on last edited by
                #17

                Midwest_kc to give you even more assurances about your OP, some of us do our bacon just as you talked about, cold smoke then refrigerate and freeze and cooked at a later date and it works wonderfully i have been doing it like that for years.

                1 Reply Last reply
                2
                • Midwest_kcM Offline
                  Midwest_kcM Offline
                  Midwest_kc
                  Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
                  wrote on last edited by
                  #18

                  Yeah, I knew it was possible, but I never hear people talk about it. Thought maybe I was missing something.

                  1 Reply Last reply
                  1
                  • Dr_PainD Offline
                    Dr_PainD Offline
                    Dr_Pain
                    Sous Vide Dry Cured Sausage Traeger Team Blue
                    wrote on last edited by
                    #19

                    Interesting process. I would not take the chance but interested in following this thread to see if it is possible without the fear of growing some food born pathogens

                    1 Reply Last reply
                    0
                    • processheadP Offline
                      processheadP Offline
                      processhead
                      Regular Contributors Power User
                      wrote on last edited by processhead
                      #20

                      Someone mentioned cold smoking bacon and comparing it to cold smoking sausage.
                      In my opinion cold smoking a cured whole cut of meat is safer than cold smoking ground cured meat.
                      Grinding meat is an excellent way to introduce air borne bacteria into the entire batch. With a whole cut of meat you are only dealing with surface contaminants.
                      This is why you hear about ground beef recalls much more often then with whole cuts of meat.

                      Paul

                      1 Reply Last reply
                      0
                      • Midwest_kcM Offline
                        Midwest_kcM Offline
                        Midwest_kc
                        Team Blue Sous Vide PK Grills Green Mountain Grill Regular Contributors
                        wrote on last edited by
                        #21

                        To be clear, I would not allow the food to stay in the danger zone too long. I’m thinking if I have the sausages refrigerated, then give them, say, 2 hours of cold smoke and then back in the fridge, and then cooking them through at a later time (within a couple days, or vac sealing and freezing until I’m ready to use them).

                        That may not be long enough, and I could probably go up to 3 hours of smoke and still be plenty safe of the danger zone.

                        mrobisrM Dr_PainD 2 Replies Last reply
                        1
                        • mrobisrM Offline
                          mrobisrM Offline
                          mrobisr
                          Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                          wrote on last edited by mrobisr
                          #22

                          I would not keep it long in the fridge before consuming or freezing for the points made above, but I have done it due to unforeseen events and it worked out well. Whole muscle meats keep longer in the fridge compared to ground meat and as long as you keep that in mind you will be fine. For some that have really cold weather or during a decent cold front a person could cold smoke in the safe zone and that would even be better.

                          1 Reply Last reply
                          0
                          • Midwest_kcM Midwest_kc

                            To be clear, I would not allow the food to stay in the danger zone too long. I’m thinking if I have the sausages refrigerated, then give them, say, 2 hours of cold smoke and then back in the fridge, and then cooking them through at a later time (within a couple days, or vac sealing and freezing until I’m ready to use them).

                            That may not be long enough, and I could probably go up to 3 hours of smoke and still be plenty safe of the danger zone.

                            mrobisrM Offline
                            mrobisrM Offline
                            mrobisr
                            Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                            wrote on last edited by
                            #23

                            Midwest_kc sounds like a good plan.

                            1 Reply Last reply
                            0
                            • B Offline
                              B Offline
                              bleathery
                              Team Orange
                              wrote on last edited by
                              #24

                              This sounds like a possible good work around for me only having a WSM smoker and living in PA cold outside temps aren’t an issue in the winter months.

                              mrobisrM 1 Reply Last reply
                              1
                              • B bleathery

                                This sounds like a possible good work around for me only having a WSM smoker and living in PA cold outside temps aren’t an issue in the winter months.

                                mrobisrM Offline
                                mrobisrM Offline
                                mrobisr
                                Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                                wrote on last edited by
                                #25

                                bleathery in your case you might have to add heat to keep from freezing, but yes it might help in certain situations. As said earlier the safest way is to go straight to hot smoke and cooking, but sometimes that just isn’t what our schedule allows.

                                1 Reply Last reply
                                1
                                • Midwest_kcM Midwest_kc

                                  To be clear, I would not allow the food to stay in the danger zone too long. I’m thinking if I have the sausages refrigerated, then give them, say, 2 hours of cold smoke and then back in the fridge, and then cooking them through at a later time (within a couple days, or vac sealing and freezing until I’m ready to use them).

                                  That may not be long enough, and I could probably go up to 3 hours of smoke and still be plenty safe of the danger zone.

                                  Dr_PainD Offline
                                  Dr_PainD Offline
                                  Dr_Pain
                                  Sous Vide Dry Cured Sausage Traeger Team Blue
                                  wrote on last edited by
                                  #26

                                  Midwest_kc said in Thoughts for Cold Smoked sausage:

                                  To be clear, I would not allow the food to stay in the danger zone too long. I’m thinking if I have the sausages refrigerated, then give them, say, 2 hours of cold smoke and then back in the fridge, and then cooking them through at a later time (within a couple days, or vac sealing and freezing until I’m ready to use them).

                                  That may not be long enough, and I could probably go up to 3 hours of smoke and still be plenty safe of the danger zone.

                                  I think that is a good assumption and good plan, especially if you do it in the cold temps we are having right now

                                  1 Reply Last reply
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