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Home meat processing shop

Scheduled Pinned Locked Moved Meat Processing
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  • processheadP processhead

    Deepwoodsbutcher Good idea to be thinking about work area layout and work flow and it sounds like you have been doing that.

    Having work surfaces and storage areas at the correct height can mean the difference between performing tasks in comfort or being exhausted and/or sore at the end of the day. Having worked in commercial meat plant production, I know you are familiar with the repetitive motion injuries that can happen.

    Having your work-flow moving in one direction without crossing back saves steps and time and potentially cross contamination between raw and cooked product.

    Well planned material handling is important too. Keeping materials at the optimum height till the entire production run is finished minimizes the overall amount of lifting and motions required throughout the day.

    As you and others mentioned, having rolling carts and tables on wheels is a great idea unless something absolutely needs to be in a fixed location.

    As far as disposal of inedible and offal waste, do you have any rendering plants in your area. They might make pickups of some of your wastes if you could call ahead and give them some advance notice.

    DeepwoodsbutcherD Offline
    DeepwoodsbutcherD Offline
    Deepwoodsbutcher
    Power User Veteran Regular Contributors
    wrote on last edited by
    #64

    processhead Excellent points. I’m definitely in the mind set of, “work smarter not harder” at this point in my life. As for a rendering plant, I don’t know where the nearest one is, but I will look into it. I may also be able to drop off at the slaughterhouse and just pay the owner a disposal fee. Thanks for the tips!

    1 Reply Last reply
    2
    • D Offline
      D Offline
      DJS303
      Yearling
      wrote on last edited by
      #65

      Your Processing building looks awesome. I like the cutting table. One of these days I am going to build a building dedicated to butchering and processing as my wife is getting tired of me doing my processing in her kitchen, lol

      DeepwoodsbutcherD 1 Reply Last reply
      2
      • D DJS303

        Your Processing building looks awesome. I like the cutting table. One of these days I am going to build a building dedicated to butchering and processing as my wife is getting tired of me doing my processing in her kitchen, lol

        DeepwoodsbutcherD Offline
        DeepwoodsbutcherD Offline
        Deepwoodsbutcher
        Power User Veteran Regular Contributors
        wrote on last edited by
        #66

        DJS303 that sounds like it will be a win/win!

        1 Reply Last reply
        0
        • DeepwoodsbutcherD Offline
          DeepwoodsbutcherD Offline
          Deepwoodsbutcher
          Power User Veteran Regular Contributors
          wrote on last edited by
          #67

          Working on using up the insulation leftover from the cooler construction. There is enough to do quite a lot of the cutting room, and I have a full sheet left for the door. I’ll foam some of the larger gaps, but not going to go crazy. This area I’ll only cool when using, so 3" of good insulation in the majority of the space should be enough for my purposes. I also ran the wires to the boxes today. Coming right along.
          20220517_154204.jpg

          1 Reply Last reply
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          • processheadP Offline
            processheadP Offline
            processhead
            Regular Contributors Power User
            wrote on last edited by processhead
            #68

            What kind of moisture barrier are you using between the plywood sub-floor and the exterior floor? Will you be hosing down the floor to a drain or just wet mopping?

            Paul

            Tex_77T DeepwoodsbutcherD 2 Replies Last reply
            1
            • processheadP processhead

              What kind of moisture barrier are you using between the plywood sub-floor and the exterior floor? Will you be hosing down the floor to a drain or just wet mopping?

              Tex_77T Offline
              Tex_77T Offline
              Tex_77
              Team Blue Power User Traeger Primo Grills PK Grills Canning Sous Vide Community Moderator
              wrote on last edited by
              #69

              processhead good question Paul!

              Isaiah 5:22 Woe to those who are heroes at drinking wine and champions at mixing drinks

              1 Reply Last reply
              0
              • processheadP processhead

                What kind of moisture barrier are you using between the plywood sub-floor and the exterior floor? Will you be hosing down the floor to a drain or just wet mopping?

                DeepwoodsbutcherD Offline
                DeepwoodsbutcherD Offline
                Deepwoodsbutcher
                Power User Veteran Regular Contributors
                wrote on last edited by
                #70

                processhead treated wood subfloor. Joists made of 2x8 treated. Insulation in between on the cooler portion.
                20200717_171405.jpg
                Spray and squeegee clean-up

                R processheadP 2 Replies Last reply
                2
                • DeepwoodsbutcherD Deepwoodsbutcher

                  processhead treated wood subfloor. Joists made of 2x8 treated. Insulation in between on the cooler portion.
                  20200717_171405.jpg
                  Spray and squeegee clean-up

                  R Offline
                  R Offline
                  RON PARRISH
                  Regular Contributors Cast Iron Canning Team Orange Veteran Power User
                  wrote on last edited by
                  #71

                  Deepwoodsbutcher Looks and sounds like it’s gonna be awsome when finished!

                  DeepwoodsbutcherD 1 Reply Last reply
                  1
                  • DeepwoodsbutcherD Deepwoodsbutcher

                    processhead treated wood subfloor. Joists made of 2x8 treated. Insulation in between on the cooler portion.
                    20200717_171405.jpg
                    Spray and squeegee clean-up

                    processheadP Offline
                    processheadP Offline
                    processhead
                    Regular Contributors Power User
                    wrote on last edited by
                    #72

                    Deepwoodsbutcher
                    I can’t recall if you mentioned it already, but what kind of equipment are you using to cool your refrigerated areas?

                    Paul

                    DeepwoodsbutcherD 1 Reply Last reply
                    0
                    • R RON PARRISH

                      Deepwoodsbutcher Looks and sounds like it’s gonna be awsome when finished!

                      DeepwoodsbutcherD Offline
                      DeepwoodsbutcherD Offline
                      Deepwoodsbutcher
                      Power User Veteran Regular Contributors
                      wrote on last edited by
                      #73

                      RON PARRISH Thank you. I’m looking forward to it.

                      1 Reply Last reply
                      0
                      • processheadP processhead

                        Deepwoodsbutcher
                        I can’t recall if you mentioned it already, but what kind of equipment are you using to cool your refrigerated areas?

                        DeepwoodsbutcherD Offline
                        DeepwoodsbutcherD Offline
                        Deepwoodsbutcher
                        Power User Veteran Regular Contributors
                        wrote on last edited by
                        #74

                        processhead I have a coolbot system. It uses a window ac to cool. My walls, floor and ceiling are filled with 6" of insulation. The coolbot easily maintains temps in the low 30s during hot summer weather. It does a great job of allowing me to cool and age a beef. I chose this as an easier diy option over commercial refrigeration and it seems to be cheaper to run/ maintain.

                        1 Reply Last reply
                        2
                        • DeepwoodsbutcherD Offline
                          DeepwoodsbutcherD Offline
                          Deepwoodsbutcher
                          Power User Veteran Regular Contributors
                          wrote on last edited by
                          #75

                          Got the windows in today
                          20220519_143612.jpg
                          20220519_143720.jpg

                          cdavisC C 2 Replies Last reply
                          6
                          • DeepwoodsbutcherD Deepwoodsbutcher

                            Got the windows in today
                            20220519_143612.jpg
                            20220519_143720.jpg

                            cdavisC Offline
                            cdavisC Offline
                            cdavis
                            Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
                            wrote on last edited by
                            #76

                            Deepwoodsbutcher good deal. More progress. You’ll be there before you know it.

                            1 Reply Last reply
                            1
                            • DeepwoodsbutcherD Offline
                              DeepwoodsbutcherD Offline
                              Deepwoodsbutcher
                              Power User Veteran Regular Contributors
                              wrote on last edited by Deepwoodsbutcher
                              #77

                              Floor drain in today. Prepping the floor for epoxy tomorrow. Making a little progress each day20220520_190615.jpg

                              B 1 Reply Last reply
                              6
                              • Dave in AZD Offline
                                Dave in AZD Offline
                                Dave in AZ
                                Military Veterans Sous Vide Canning Traeger Regular Contributors Power User
                                wrote on last edited by
                                #78

                                This next step with the epoxy floor is what I’ve been looking forward to seeing, being able to spray it down if needed will be such a help. It’s really coming along great!

                                DeepwoodsbutcherD 1 Reply Last reply
                                1
                                • Dave in AZD Dave in AZ

                                  This next step with the epoxy floor is what I’ve been looking forward to seeing, being able to spray it down if needed will be such a help. It’s really coming along great!

                                  DeepwoodsbutcherD Offline
                                  DeepwoodsbutcherD Offline
                                  Deepwoodsbutcher
                                  Power User Veteran Regular Contributors
                                  wrote on last edited by
                                  #79

                                  Dave in AZ me too. I’m hopeful that it will be as expected. You can’t beat how easy it is to clean up when you can do a full spray down. I hope to be done with the floor in the next week or so.

                                  1 Reply Last reply
                                  0
                                  • Denny OD Offline
                                    Denny OD Offline
                                    Denny O
                                    Power User Cast Iron Canning Green Mountain Grill
                                    wrote on last edited by
                                    #80

                                    Is your epoxy finish supposed to seal out all moisture??

                                    Denny O’s-Smokey Bones
                                    I’d rather be sit’in in a boat and thinking about God,
                                    Than sit’n in church and thinking about fish’in!

                                    DeepwoodsbutcherD 1 Reply Last reply
                                    0
                                    • Denny OD Denny O

                                      Is your epoxy finish supposed to seal out all moisture??

                                      DeepwoodsbutcherD Offline
                                      DeepwoodsbutcherD Offline
                                      Deepwoodsbutcher
                                      Power User Veteran Regular Contributors
                                      wrote on last edited by
                                      #81

                                      Denny O yes. It’s an industrial rubberized epoxy that is 100% waterproof, flexible and slip resistant.

                                      cdavisC processheadP Denny OD 3 Replies Last reply
                                      1
                                      • DeepwoodsbutcherD Deepwoodsbutcher

                                        Denny O yes. It’s an industrial rubberized epoxy that is 100% waterproof, flexible and slip resistant.

                                        cdavisC Offline
                                        cdavisC Offline
                                        cdavis
                                        Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
                                        wrote on last edited by
                                        #82

                                        Deepwoodsbutcher sounds like that will work out great 👍

                                        1 Reply Last reply
                                        1
                                        • DeepwoodsbutcherD Deepwoodsbutcher

                                          Denny O yes. It’s an industrial rubberized epoxy that is 100% waterproof, flexible and slip resistant.

                                          processheadP Offline
                                          processheadP Offline
                                          processhead
                                          Regular Contributors Power User
                                          wrote on last edited by
                                          #83

                                          Deepwoodsbutcher said in Home meat processing shop:

                                          Denny O yes. It’s an industrial rubberized epoxy that is 100% waterproof, flexible and slip resistant.

                                          Do you know the name of the product in case someone would like to find it?

                                          Paul

                                          DeepwoodsbutcherD 1 Reply Last reply
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