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  5. What are your tips/tricks for more efficient sausage making?

What are your tips/tricks for more efficient sausage making?

Scheduled Pinned Locked Moved Meat Processing
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  • Jamieson22J Jamieson22

    bocephus main issue is I don’t have freezer space for two meat lugs with 25lb each.

    B Offline
    B Offline
    bocephus
    Team Orange Power User Canning Masterbuilt Veteran
    wrote on last edited by
    #4

    Jamieson22 do you have a big cooler that you could put ice in to set one lug in while grinding the meat in the other? Cold meat grinds better for sure.

    Jamieson22J Ohms LawO 2 Replies Last reply
    0
    • Jamieson22J Jamieson22

      Am curious what your tips and tricks are.

      I’ve been deboning my butts and grinding one day and mixing/stuffing the next. I do 25lb batches so certainly easier to break up the equipment cleaning of grinder and stuffer. Also think the extra fridge time is nice on the ground meat before stuffing. Processed 50lbs today to stuff tomorrow.

      Would love some second grind tips as it just seems to be a bit of a mess for me. Took 20 min to second grind 25lb from 10mm to 4.5mm today in my #22 grinder. But perhaps it just takes a lot plunger effort normally?

      ND MikeN Offline
      ND MikeN Offline
      ND Mike
      Big Green Egg Team Blue Regular Contributors Cast Iron Power User
      wrote on last edited by
      #5

      Jamieson22 on the second grind I just drop smaller meat clumps down and it seems to go better. I never have to really use the plunger.

      Jamieson22J 1 Reply Last reply
      3
      • samspadeS Offline
        samspadeS Offline
        samspade
        Team Orange Masterbuilt Sous Vide Team Blue Power User
        wrote on last edited by
        #6

        Cold, cold, cold. The best practice is keep it cold

        1 Reply Last reply
        2
        • B bocephus

          Jamieson22 do you have a big cooler that you could put ice in to set one lug in while grinding the meat in the other? Cold meat grinds better for sure.

          Jamieson22J Offline
          Jamieson22J Offline
          Jamieson22
          Team Blue PK100 Regular Contributors Sous Vide Power User
          wrote on last edited by
          #7

          bocephus said in What are your tips/tricks for more efficient sausage making?:

          Jamieson22 do you have a big cooler that you could put ice in to set one lug in while grinding the meat in the other? Cold meat grinds better for sure.

          Not sure a lug would fit in any cooler I have. When I do 50lb I keep one lug in garage fridge while working the other. For this batch I deboned and cubed and put in fridge when a lug hit 25lb. Left both in fridge for several hours before staring the grind. Then I did 10mm grind on one batch then back into fridge and pulled 2nd batch to do the same. Set up for 4.5mm grind and then pulled 1st batch and put back in fridge when done, and then pulled second batch for the grind.

          So seem to be keeping as cold as I can. Grinder head and all parts were in freezer for a couple hours before grind as well.

          B 1 Reply Last reply
          0
          • ND MikeN ND Mike

            Jamieson22 on the second grind I just drop smaller meat clumps down and it seems to go better. I never have to really use the plunger.

            Jamieson22J Offline
            Jamieson22J Offline
            Jamieson22
            Team Blue PK100 Regular Contributors Sous Vide Power User
            wrote on last edited by
            #8

            ND Mike said in What are your tips/tricks for more efficient sausage making?:

            Jamieson22 on the second grind I just drop smaller meat clumps down and it seems to go better. I never have to really use the plunger.

            I have been trying to keep a constant pressure/feed so have been using plunger to tamp it all down into the chute. Then it runs up the side of the chute/plunger so need to scrape it down off the edges (LEM #22). Even used a foot pedal this batch to back off the grind while loading chute, etc. Was worried about heat build-up with 50lbs but maybe over thinking it a bit.

            I’ve made most sausages as a coarser single grind, so still getting used to a second.

            1 Reply Last reply
            0
            • Jamieson22J Jamieson22

              Am curious what your tips and tricks are.

              I’ve been deboning my butts and grinding one day and mixing/stuffing the next. I do 25lb batches so certainly easier to break up the equipment cleaning of grinder and stuffer. Also think the extra fridge time is nice on the ground meat before stuffing. Processed 50lbs today to stuff tomorrow.

              Would love some second grind tips as it just seems to be a bit of a mess for me. Took 20 min to second grind 25lb from 10mm to 4.5mm today in my #22 grinder. But perhaps it just takes a lot plunger effort normally?

              blackbetty61B Offline
              blackbetty61B Offline
              blackbetty61
              Team Blue Regular Contributors Canning Green Mountain Grill Veteran Cast Iron
              wrote on last edited by
              #9

              Jamieson22 I do the same as ND Mike small chunks of almost frozen 1st grind meat. I don’t use the plunger unless to clear the throat once in a while. I also put the grinder head in the freezer overnight to help with overheating

              1 Reply Last reply
              2
              • R Offline
                R Offline
                robertmarkgraf
                wrote on last edited by
                #10

                I use the stuffer to push the 1st grind meat into the grinder for the second grind. Used the largest tube and a Pvc 90 to direct the meat into the grinder. Goes faster and easy to get a good second grind!

                1 Reply Last reply
                0
                • Departing ContestantD Offline
                  Departing ContestantD Offline
                  Departing Contestant
                  Regular Contributors
                  wrote on last edited by
                  #11

                  Sharp plates and knives cold protein and patience

                  1 Reply Last reply
                  1
                  • G Offline
                    G Offline
                    gus4416
                    Team Blue
                    wrote on last edited by
                    #12

                    I only grind once so I debone and chunk it up in about 1and 1/2 inch chunks put my seasoning on it and mix by hand then I put it in the fridge over night the next morning I get it out and grind then it goes in the mixer and I mix till it is sticky then I put it in the freezer and take it out in 5 pound batch’s to stuff

                    1 Reply Last reply
                    1
                    • Jamieson22J Jamieson22

                      bocephus said in What are your tips/tricks for more efficient sausage making?:

                      Jamieson22 do you have a big cooler that you could put ice in to set one lug in while grinding the meat in the other? Cold meat grinds better for sure.

                      Not sure a lug would fit in any cooler I have. When I do 50lb I keep one lug in garage fridge while working the other. For this batch I deboned and cubed and put in fridge when a lug hit 25lb. Left both in fridge for several hours before staring the grind. Then I did 10mm grind on one batch then back into fridge and pulled 2nd batch to do the same. Set up for 4.5mm grind and then pulled 1st batch and put back in fridge when done, and then pulled second batch for the grind.

                      So seem to be keeping as cold as I can. Grinder head and all parts were in freezer for a couple hours before grind as well.

                      B Offline
                      B Offline
                      bocephus
                      Team Orange Power User Canning Masterbuilt Veteran
                      wrote on last edited by
                      #13

                      Jamieson22 Sounds like you are doing everything right, second grind is always slower as grinder doesn’t have chunks to grab. Just let the grinder do the work and not jam it down the throat.

                      1 Reply Last reply
                      0
                      • M Offline
                        M Offline
                        mdseaside
                        Team Orange
                        wrote on last edited by
                        #14

                        I always assemble the grinder head and put in the freezer for about 1 hour before regrinding. Seem to really help. I give it a quick spray of pam down the throat just before using it. At the start the meat will want to stick to the cold metal so it may need a little help. Worth a try.

                        1 Reply Last reply
                        1
                        • HerbcoFoodH Offline
                          HerbcoFoodH Offline
                          HerbcoFood
                          Regular Contributors Team Orange Sous Vide
                          wrote on last edited by
                          #15

                          Don’t open the beer as early as you think you should, hold until all grinding is done…

                          B ND MikeN 2 Replies Last reply
                          3
                          • Dr_PainD Offline
                            Dr_PainD Offline
                            Dr_Pain
                            Sous Vide Dry Cured Sausage Traeger Team Blue
                            wrote on last edited by
                            #16

                            I will start by saying that the biggest batch I have done was 1/2 that size. I do try to debone, first and second grind on the same day. I have a meat lug but find that it easier to use full size cookie sheets and spread the meat in a thin layer. I stack one cookie sheet and use small bowls as spacers for my second cookie sheet. I find that metal makes the process of refreezing (dropping the temp) much better than plastic. I can manage 2-3 cookie sheets at a time in my bottom freezer. I’ve toyed with the idea of using magnet spacers between my cookie sheets. That may be my next hack I share with the group

                            1 Reply Last reply
                            1
                            • HerbcoFoodH HerbcoFood

                              Don’t open the beer as early as you think you should, hold until all grinding is done…

                              B Offline
                              B Offline
                              bocephus
                              Team Orange Power User Canning Masterbuilt Veteran
                              wrote on last edited by
                              #17

                              HerbcoFood But a cold beer helps the grinder.

                              1 Reply Last reply
                              1
                              • HerbcoFoodH HerbcoFood

                                Don’t open the beer as early as you think you should, hold until all grinding is done…

                                ND MikeN Offline
                                ND MikeN Offline
                                ND Mike
                                Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                                wrote on last edited by
                                #18

                                HerbcoFood sound advise! I don’t mix alcohol with grinding. Stuffing and smoking…yep!

                                HerbcoFoodH processheadP B 3 Replies Last reply
                                0
                                • B bocephus

                                  Jamieson22 do you have a big cooler that you could put ice in to set one lug in while grinding the meat in the other? Cold meat grinds better for sure.

                                  Ohms LawO Offline
                                  Ohms LawO Offline
                                  Ohms Law
                                  wrote on last edited by
                                  #19

                                  bocephus try zip lock bags and lay flat

                                  Dr_PainD 1 Reply Last reply
                                  0
                                  • ND MikeN ND Mike

                                    HerbcoFood sound advise! I don’t mix alcohol with grinding. Stuffing and smoking…yep!

                                    HerbcoFoodH Offline
                                    HerbcoFoodH Offline
                                    HerbcoFood
                                    Regular Contributors Team Orange Sous Vide
                                    wrote on last edited by
                                    #20

                                    ND Mike I usually don’t, it just depends on the crowd, am I alone, is the sun up yet, you know the important things!!!

                                    ND MikeN GWG8541G 2 Replies Last reply
                                    1
                                    • JonathonJ Offline
                                      JonathonJ Offline
                                      Jonathon
                                      Team Blue Admin Walton's Employee Power User
                                      wrote on last edited by
                                      #21

                                      We have a cured sausage video coming out where we took some of our favorite meat hacks and put them all in one. They were, grind your meat as cold as possible, partial freeze is a GOOD thing. One 2nd grind, only put a very small amount down the throat at a time, let it clear the chamber and then add a little more, don’t use your stomper. 3rd was the Dr_Pain therapy eggs to get the rest of the meat out of the grinder, we are actually bringing in some of these to sell cause it worked so well! 4th was add automotive sponges to your oversized water pan to increase humidity in your smoker and last was finish your sausage in sous vide water instead of the smoker after the IT hits 130°F. There was a bonus one in there but I can’t remember what it was right now.

                                      Anyone do dual grind out there? We have been playing around with it and the company who sent it to us is the same manufacturer who makes another dual grind head and they urged us to buy one of theirs to compare it to. Seemed weird but they also said they would comp us for it so we did it. We are not 100% sold on the one they sent us but I really don’t know how the dual grind passed QA. We got the #8 as they told us to and swapped out the last plate for a brand new #8 1/8th plate and got the meat down to 31° and it smeared and curled it like crazy. So I am wondering if anyone has one that they think works well and is it possible that we got a gremlin?

                                      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                      Dr_PainD 1 Reply Last reply
                                      0
                                      • ND MikeN ND Mike

                                        HerbcoFood sound advise! I don’t mix alcohol with grinding. Stuffing and smoking…yep!

                                        processheadP Offline
                                        processheadP Offline
                                        processhead
                                        Regular Contributors Power User
                                        wrote on last edited by
                                        #22

                                        ND Mike said in What are your tips/tricks for more efficient sausage making?:

                                        HerbcoFood sound advise! I don’t mix alcohol with grinding. Stuffing and smoking…yep!

                                        Grinding? Maybe.

                                        Mixing ingredients, weighing and batching? Just don’t do it.

                                        Paul

                                        1 Reply Last reply
                                        1
                                        • HerbcoFoodH HerbcoFood

                                          ND Mike I usually don’t, it just depends on the crowd, am I alone, is the sun up yet, you know the important things!!!

                                          ND MikeN Offline
                                          ND MikeN Offline
                                          ND Mike
                                          Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                                          wrote on last edited by
                                          #23

                                          HerbcoFood sometimes it depends on my company also!

                                          HerbcoFoodH 1 Reply Last reply
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