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  5. Electric Smoker OR Landfill: What say you?

Electric Smoker OR Landfill: What say you?

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  • SurgS Surg

    processhead
    Agree. I’ve watched a few videos on it and read some posts but definitely not at the point where I would trust letting something sit to cure long term in something I built without having a better grasp of the concepts involved. They make it look pretty plug and play with the inkbird humidity and temperature controllers but still not there yet. I have a ton to learn about fresh and short cured products first.

    ChefC Offline
    ChefC Offline
    Chef
    Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
    wrote on last edited by
    #25

    Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

    I figure if they could do it, I should be able to do it.

    I’m just trying to get the circulation requirements to maintain the humidity in range.

    SurgS processheadP 2 Replies Last reply
    1
    • ChefC Chef

      Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

      I figure if they could do it, I should be able to do it.

      I’m just trying to get the circulation requirements to maintain the humidity in range.

      SurgS Offline
      SurgS Offline
      Surg
      Team Blue Cast Iron Dry Cured Sausage Masterbuilt Veteran Sous Vide Power User Regular Contributors
      wrote on last edited by
      #26

      Chef
      Great point. Maybe I will start keeping an eye out for used frost free fridges again. Alway love a good project. 👍🏼

      “A smooth sea never made a skilled sailor.”

      1 Reply Last reply
      0
      • ChefC Chef

        Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

        I figure if they could do it, I should be able to do it.

        I’m just trying to get the circulation requirements to maintain the humidity in range.

        processheadP Offline
        processheadP Offline
        processhead
        Regular Contributors Power User
        wrote on last edited by processhead
        #27

        Chef said in Electric Smoker OR Landfill: What say you?:

        Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

        I figure if they could do it, I should be able to do it.

        I’m just trying to get the circulation requirements to maintain the humidity in range.

        As I understand it, some local and regional climates were naturally conducive to dry curing and so the process flourished from a very early time.
        In other parts of the world, some have learned to manipulate the environment to make dry curing possible.
        I think we, or me anyway, are in the latter category.

        Paul

        YooperDogY 1 Reply Last reply
        0
        • processheadP processhead

          Chef said in Electric Smoker OR Landfill: What say you?:

          Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

          I figure if they could do it, I should be able to do it.

          I’m just trying to get the circulation requirements to maintain the humidity in range.

          As I understand it, some local and regional climates were naturally conducive to dry curing and so the process flourished from a very early time.
          In other parts of the world, some have learned to manipulate the environment to make dry curing possible.
          I think we, or me anyway, are in the latter category.

          YooperDogY Offline
          YooperDogY Offline
          YooperDog
          Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
          wrote on last edited by
          #28

          processhead Chef Surg I picked up a reach in coolers from a business closing down to transform in a curing chamber. I have air circulation, temperature control only working on humidity control. Life has gotten a bit in the way recently so it has been on the backed burner. I have done some reading and some recommend having two set up as the curing process moves along; you can change the environment of the product. This allows you to move the product into to a less humid environment as it matures. Allowing you to continue the curing environment in the first cabinet.

          1 Reply Last reply
          0
          • samspadeS Offline
            samspadeS Offline
            samspade
            Team Orange Masterbuilt Sous Vide Team Blue Power User
            wrote on last edited by
            #29

            You got to do it. It’s just to cool of an idea to not do

            1 Reply Last reply
            0
            • processheadP Offline
              processheadP Offline
              processhead
              Regular Contributors Power User
              wrote on last edited by processhead
              #30

              A smoker-build thread seems to have a lot of interest so I will go ahead with it.
              Disclaimer, this is for information purposes. If you don’t have the skills or tools to work with electricity and power tools, consider just buying a smoker or getting help from someone who has the skills.

              I started reviewing different heat sources last night. On other builds I have used 1000 watt single burner hot plate elements and they generally work pretty well with smaller cabinets. On my large smoker build I used a 2400 watt electric oven element .

              From past experience in dealing with various sizes of smoker cabinets, I have a general idea how much heat capacity (watts) is needed to work well for smoking. The key general point to know is that the larger the box, the more heating capacity (watts) will be needed to get the contents up to temperature and hold it there.

              Another consideration on heating elements is what voltage they operate on. Electric hot plates work on 120 volts which is convenient for a portable smoker that might be used outdoors. My large Kid Killer smoker has a 240 volt oven element but it stays in the basement and is hard wired to a dedicated breaker.

              For convenience, with this build, I think I will want it to operate on 120 volts so it can be plugged into any outlet. Since this freezer is a pretty big one, I think it will work better with more heat capacity than a single 1000 watt burner can provide. I am leaning towards using a double burner hot plate that has a 1000 watt and a 750 watt element for a total of 1750 watts.

              [link text]https://www.[link removed]/gp/product/B06XV275X1/ref=ox_sc_act_title_1?smid=ATVPDKIKX0DER&psc=1(link url)

              Paul

              wdalyW G 2 Replies Last reply
              6
              • processheadP processhead

                A smoker-build thread seems to have a lot of interest so I will go ahead with it.
                Disclaimer, this is for information purposes. If you don’t have the skills or tools to work with electricity and power tools, consider just buying a smoker or getting help from someone who has the skills.

                I started reviewing different heat sources last night. On other builds I have used 1000 watt single burner hot plate elements and they generally work pretty well with smaller cabinets. On my large smoker build I used a 2400 watt electric oven element .

                From past experience in dealing with various sizes of smoker cabinets, I have a general idea how much heat capacity (watts) is needed to work well for smoking. The key general point to know is that the larger the box, the more heating capacity (watts) will be needed to get the contents up to temperature and hold it there.

                Another consideration on heating elements is what voltage they operate on. Electric hot plates work on 120 volts which is convenient for a portable smoker that might be used outdoors. My large Kid Killer smoker has a 240 volt oven element but it stays in the basement and is hard wired to a dedicated breaker.

                For convenience, with this build, I think I will want it to operate on 120 volts so it can be plugged into any outlet. Since this freezer is a pretty big one, I think it will work better with more heat capacity than a single 1000 watt burner can provide. I am leaning towards using a double burner hot plate that has a 1000 watt and a 750 watt element for a total of 1750 watts.

                [link text]https://www.[link removed]/gp/product/B06XV275X1/ref=ox_sc_act_title_1?smid=ATVPDKIKX0DER&psc=1(link url)

                wdalyW Offline
                wdalyW Offline
                wdaly
                Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                wrote on last edited by
                #31

                processhead Hope you’ll take us all along on the build. Could learn alot watching you build it from scratch.

                1 Reply Last reply
                2
                • B Offline
                  B Offline
                  Bears3469
                  Traeger
                  wrote on last edited by
                  #32

                  Great Idea

                  1 Reply Last reply
                  0
                  • Ridley AcresR Offline
                    Ridley AcresR Offline
                    Ridley Acres
                    Regular Contributors
                    wrote on last edited by
                    #33

                    Would a water heater element be suitable or does it need to be from a hot plate? Its generally not hard to find a used George Forman grill at second hand stores, maybe one of those could be used?

                    processheadP G 2 Replies Last reply
                    0
                    • Ridley AcresR Ridley Acres

                      Would a water heater element be suitable or does it need to be from a hot plate? Its generally not hard to find a used George Forman grill at second hand stores, maybe one of those could be used?

                      processheadP Offline
                      processheadP Offline
                      processhead
                      Regular Contributors Power User
                      wrote on last edited by
                      #34

                      Ridley Acres said in Electric Smoker OR Landfill: What say you?:

                      Would a water heater element be suitable or does it need to be from a hot plate? Its generally not hard to find a used George Forman grill at second hand stores, maybe one of those could be used?

                      Water heater elements won’t work because they have to be submerged in water or else they will burn out immediately when power is applied to them.

                      I actually use water heater elements in my beer brewing hobby to heat and boil water in kettles.

                      Electric grill elements can be a good choice for a smoker heat source. Sometimes they show up at second hand stores and can be had cheap.

                      Paul

                      1 Reply Last reply
                      0
                      • Ridley AcresR Ridley Acres

                        Would a water heater element be suitable or does it need to be from a hot plate? Its generally not hard to find a used George Forman grill at second hand stores, maybe one of those could be used?

                        G Offline
                        G Offline
                        glen
                        Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
                        wrote on last edited by
                        #35
                        This post is deleted!
                        1 Reply Last reply
                        0
                        • processheadP processhead

                          A smoker-build thread seems to have a lot of interest so I will go ahead with it.
                          Disclaimer, this is for information purposes. If you don’t have the skills or tools to work with electricity and power tools, consider just buying a smoker or getting help from someone who has the skills.

                          I started reviewing different heat sources last night. On other builds I have used 1000 watt single burner hot plate elements and they generally work pretty well with smaller cabinets. On my large smoker build I used a 2400 watt electric oven element .

                          From past experience in dealing with various sizes of smoker cabinets, I have a general idea how much heat capacity (watts) is needed to work well for smoking. The key general point to know is that the larger the box, the more heating capacity (watts) will be needed to get the contents up to temperature and hold it there.

                          Another consideration on heating elements is what voltage they operate on. Electric hot plates work on 120 volts which is convenient for a portable smoker that might be used outdoors. My large Kid Killer smoker has a 240 volt oven element but it stays in the basement and is hard wired to a dedicated breaker.

                          For convenience, with this build, I think I will want it to operate on 120 volts so it can be plugged into any outlet. Since this freezer is a pretty big one, I think it will work better with more heat capacity than a single 1000 watt burner can provide. I am leaning towards using a double burner hot plate that has a 1000 watt and a 750 watt element for a total of 1750 watts.

                          [link text]https://www.[link removed]/gp/product/B06XV275X1/ref=ox_sc_act_title_1?smid=ATVPDKIKX0DER&psc=1(link url)

                          G Offline
                          G Offline
                          glen
                          Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
                          wrote on last edited by
                          #36

                          processhead I’m sure you are aware of this but for some others following your 1750 combined wattage will require a 20 amp circuit as opposed to a 15 amp

                          1 Reply Last reply
                          1
                          • processheadP Offline
                            processheadP Offline
                            processhead
                            Regular Contributors Power User
                            wrote on last edited by processhead
                            #37

                            glen is correct.
                            1750 watts divided by 120 volts is 14.6 amps which along with control circuit loads would exceed a 15 amp breaker’s rating, but would work fine on a circuit with a 20 amp breaker.

                            As it turns out, the dual hot plate I ordered has a combined wattage of 1400 watts which would be 11.7 amps. It should work fine on either a 15 amp or 20 amp household circuit, unless there are some other large loads plugged in on the same circuit. That is something to be aware of with any electric smoker if you find you are tripping the circuit breaker.

                            Paul

                            1 Reply Last reply
                            1
                            • processheadP Offline
                              processheadP Offline
                              processhead
                              Regular Contributors Power User
                              wrote on last edited by processhead
                              #38

                              Today I stripped the cooling coil/shelves out of the main cabinet and removed the plastic door shelf assembly and gasket from the door.

                              On this freezer, the cooling coils are used as shelving units and are interconnected by steel refrigerant lines. My goal is to remove the excess refrigeration lines but retain the shelves because I think after they have been cleaned up, they will work pretty good for things like jerky or fish. I also would like the option to be able to remove them so I can hang product on sticks. It’s good to have options

                              Since my freezer had developed a leak, all the refrigerant was gone and I could cut the lines without worrying about pressurized refrigerant hazards or releases. Be aware if you are converting a freezer/refrigerator that still has a charge. you should properly evacuate the refrigerant, before cutting into the system. Use PSE and be aware or the hazards before working on a charged system.

                              I also plan to remove the compressor to lighten up the cabinet.

                              Note that the plastic shelving unit on the door is attached by screws under the gasket. To remove the shelf, you just take out the screws. With the shelf removed, I can replace it with a sheet metal panel and reassemble using the old screws and door gasket. The plastic parts would eventually melt and could off-gas fumes that don’t belong around food.

                              20210706_152357.jpg

                              20210706_153428.jpg

                              20210706_153656.jpg

                              20210706_153838.jpg

                              20210706_154242.jpg

                              20210706_154401.jpg

                              Paul

                              wdalyW ND MikeN cdavisC Dave in AZD 4 Replies Last reply
                              4
                              • JonathonJ Offline
                                JonathonJ Offline
                                Jonathon
                                Team Blue Admin Walton's Employee Power User
                                wrote on last edited by
                                #39

                                processhead Awesome idea, thanks for doing this, I am betting a lot of people will get use from this. Surg I am playing around with making a Dry-Curing chamber here.

                                Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                SurgS 1 Reply Last reply
                                1
                                • processheadP processhead

                                  Today I stripped the cooling coil/shelves out of the main cabinet and removed the plastic door shelf assembly and gasket from the door.

                                  On this freezer, the cooling coils are used as shelving units and are interconnected by steel refrigerant lines. My goal is to remove the excess refrigeration lines but retain the shelves because I think after they have been cleaned up, they will work pretty good for things like jerky or fish. I also would like the option to be able to remove them so I can hang product on sticks. It’s good to have options

                                  Since my freezer had developed a leak, all the refrigerant was gone and I could cut the lines without worrying about pressurized refrigerant hazards or releases. Be aware if you are converting a freezer/refrigerator that still has a charge. you should properly evacuate the refrigerant, before cutting into the system. Use PSE and be aware or the hazards before working on a charged system.

                                  I also plan to remove the compressor to lighten up the cabinet.

                                  Note that the plastic shelving unit on the door is attached by screws under the gasket. To remove the shelf, you just take out the screws. With the shelf removed, I can replace it with a sheet metal panel and reassemble using the old screws and door gasket. The plastic parts would eventually melt and could off-gas fumes that don’t belong around food.

                                  20210706_152357.jpg

                                  20210706_153428.jpg

                                  20210706_153656.jpg

                                  20210706_153838.jpg

                                  20210706_154242.jpg

                                  20210706_154401.jpg

                                  wdalyW Offline
                                  wdalyW Offline
                                  wdaly
                                  Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                                  wrote on last edited by
                                  #40

                                  processhead Thanks. Great safety tips and explanation on getting it tore down.

                                  1 Reply Last reply
                                  0
                                  • processheadP processhead

                                    Today I stripped the cooling coil/shelves out of the main cabinet and removed the plastic door shelf assembly and gasket from the door.

                                    On this freezer, the cooling coils are used as shelving units and are interconnected by steel refrigerant lines. My goal is to remove the excess refrigeration lines but retain the shelves because I think after they have been cleaned up, they will work pretty good for things like jerky or fish. I also would like the option to be able to remove them so I can hang product on sticks. It’s good to have options

                                    Since my freezer had developed a leak, all the refrigerant was gone and I could cut the lines without worrying about pressurized refrigerant hazards or releases. Be aware if you are converting a freezer/refrigerator that still has a charge. you should properly evacuate the refrigerant, before cutting into the system. Use PSE and be aware or the hazards before working on a charged system.

                                    I also plan to remove the compressor to lighten up the cabinet.

                                    Note that the plastic shelving unit on the door is attached by screws under the gasket. To remove the shelf, you just take out the screws. With the shelf removed, I can replace it with a sheet metal panel and reassemble using the old screws and door gasket. The plastic parts would eventually melt and could off-gas fumes that don’t belong around food.

                                    20210706_152357.jpg

                                    20210706_153428.jpg

                                    20210706_153656.jpg

                                    20210706_153838.jpg

                                    20210706_154242.jpg

                                    20210706_154401.jpg

                                    ND MikeN Offline
                                    ND MikeN Offline
                                    ND Mike
                                    Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                                    wrote on last edited by
                                    #41

                                    processhead thanks for doing this! Going to be fun watching the progress.

                                    1 Reply Last reply
                                    0
                                    • JonathonJ Jonathon

                                      processhead Awesome idea, thanks for doing this, I am betting a lot of people will get use from this. Surg I am playing around with making a Dry-Curing chamber here.

                                      SurgS Offline
                                      SurgS Offline
                                      Surg
                                      Team Blue Cast Iron Dry Cured Sausage Masterbuilt Veteran Sous Vide Power User Regular Contributors
                                      wrote on last edited by
                                      #42

                                      Jonathon
                                      There are some great videos out there for the dry curing chambers. Everything from a small wine fridge to a big commercial freezer. I really like the idea of using a beverage fridge with the glass door to keep an eye on things. I definitely plan on making one at some point down the road. Just think of all the duck breast prosciutto and then some that you can make if you had one. Good luck and keep us posted on how it turns out.

                                      “A smooth sea never made a skilled sailor.”

                                      1 Reply Last reply
                                      1
                                      • samspadeS Offline
                                        samspadeS Offline
                                        samspade
                                        Team Orange Masterbuilt Sous Vide Team Blue Power User
                                        wrote on last edited by
                                        #43

                                        I read somewhere to be careful with a glass door unit. I guess they used an infrared light for some reason and were concerned about eye damage. The guy was thinking about a motion sensor to turn off the light if someone was near the unit. I have not researched it enough to say it is a thing or not.

                                        1 Reply Last reply
                                        0
                                        • JonathonJ Offline
                                          JonathonJ Offline
                                          Jonathon
                                          Team Blue Admin Walton's Employee Power User
                                          wrote on last edited by
                                          #44

                                          Surg We’ve actually looked at smaller dry curing chambers more aimed at home processors BUT there are so many moving parts to those things and so many that can go wrong that we are hesitant to go forward with it. Trying to balance affordability with reliability.

                                          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                          Ridley AcresR 1 Reply Last reply
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