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  5. Electric Smoker OR Landfill: What say you?

Electric Smoker OR Landfill: What say you?

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  • craigriceC Offline
    craigriceC Offline
    craigrice
    Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
    wrote on last edited by
    #23

    have you thought about a dry curing cabinet

    1 Reply Last reply
    0
    • processheadP processhead

      I have built a few electric smokers over the years, but have not done any recently.
      My old upright freezer died a couple of weeks ago, and it has the makings of a pretty decent meat smoker, I think.
      It is insulated of course, and has a metal interior. The door shelving is plastic and would need to go. That could be replaced with sheet metal.

      I don’t really NEED another meat smoker, but I have a hard time resisting the urge to hack.

      I put it up to the community for a vote: Thumbs up: meat smoker. Thumbs down: landfill.

      I reserve ultimate veto power. lol

      20210629_090406.jpg

      20210629_090426.jpg

      ND MikeN Offline
      ND MikeN Offline
      ND Mike
      Big Green Egg Team Blue Regular Contributors Cast Iron Power User
      wrote on last edited by
      #24

      processhead smoker for sure! And I think you need to document and show the progress here on Meatgistics! Maybe you will inspire some of us to try tackling a homebuilt electic smoker with PID controller!

      1 Reply Last reply
      0
      • SurgS Surg

        processhead
        Agree. I’ve watched a few videos on it and read some posts but definitely not at the point where I would trust letting something sit to cure long term in something I built without having a better grasp of the concepts involved. They make it look pretty plug and play with the inkbird humidity and temperature controllers but still not there yet. I have a ton to learn about fresh and short cured products first.

        ChefC Offline
        ChefC Offline
        Chef
        Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
        wrote on last edited by
        #25

        Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

        I figure if they could do it, I should be able to do it.

        I’m just trying to get the circulation requirements to maintain the humidity in range.

        SurgS processheadP 2 Replies Last reply
        1
        • ChefC Chef

          Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

          I figure if they could do it, I should be able to do it.

          I’m just trying to get the circulation requirements to maintain the humidity in range.

          SurgS Offline
          SurgS Offline
          Surg
          Team Blue Cast Iron Dry Cured Sausage Masterbuilt Veteran Sous Vide Power User Regular Contributors
          wrote on last edited by
          #26

          Chef
          Great point. Maybe I will start keeping an eye out for used frost free fridges again. Alway love a good project. 👍🏼

          “A smooth sea never made a skilled sailor.”

          1 Reply Last reply
          0
          • ChefC Chef

            Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

            I figure if they could do it, I should be able to do it.

            I’m just trying to get the circulation requirements to maintain the humidity in range.

            processheadP Offline
            processheadP Offline
            processhead
            Regular Contributors Power User
            wrote on last edited by processhead
            #27

            Chef said in Electric Smoker OR Landfill: What say you?:

            Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

            I figure if they could do it, I should be able to do it.

            I’m just trying to get the circulation requirements to maintain the humidity in range.

            As I understand it, some local and regional climates were naturally conducive to dry curing and so the process flourished from a very early time.
            In other parts of the world, some have learned to manipulate the environment to make dry curing possible.
            I think we, or me anyway, are in the latter category.

            Paul

            YooperDogY 1 Reply Last reply
            0
            • processheadP processhead

              Chef said in Electric Smoker OR Landfill: What say you?:

              Surg The accuracy of humidity and temperature was a concern to me, but then I think that for several hundreds of years, people were successful without a control at all. Even long curing’s like Prosciutto which can take as long as 3 years were successful in Spain and Italy starting around 100 BC.

              I figure if they could do it, I should be able to do it.

              I’m just trying to get the circulation requirements to maintain the humidity in range.

              As I understand it, some local and regional climates were naturally conducive to dry curing and so the process flourished from a very early time.
              In other parts of the world, some have learned to manipulate the environment to make dry curing possible.
              I think we, or me anyway, are in the latter category.

              YooperDogY Offline
              YooperDogY Offline
              YooperDog
              Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
              wrote on last edited by
              #28

              processhead Chef Surg I picked up a reach in coolers from a business closing down to transform in a curing chamber. I have air circulation, temperature control only working on humidity control. Life has gotten a bit in the way recently so it has been on the backed burner. I have done some reading and some recommend having two set up as the curing process moves along; you can change the environment of the product. This allows you to move the product into to a less humid environment as it matures. Allowing you to continue the curing environment in the first cabinet.

              1 Reply Last reply
              0
              • samspadeS Offline
                samspadeS Offline
                samspade
                Team Orange Masterbuilt Sous Vide Team Blue Power User
                wrote on last edited by
                #29

                You got to do it. It’s just to cool of an idea to not do

                1 Reply Last reply
                0
                • processheadP Offline
                  processheadP Offline
                  processhead
                  Regular Contributors Power User
                  wrote on last edited by processhead
                  #30

                  A smoker-build thread seems to have a lot of interest so I will go ahead with it.
                  Disclaimer, this is for information purposes. If you don’t have the skills or tools to work with electricity and power tools, consider just buying a smoker or getting help from someone who has the skills.

                  I started reviewing different heat sources last night. On other builds I have used 1000 watt single burner hot plate elements and they generally work pretty well with smaller cabinets. On my large smoker build I used a 2400 watt electric oven element .

                  From past experience in dealing with various sizes of smoker cabinets, I have a general idea how much heat capacity (watts) is needed to work well for smoking. The key general point to know is that the larger the box, the more heating capacity (watts) will be needed to get the contents up to temperature and hold it there.

                  Another consideration on heating elements is what voltage they operate on. Electric hot plates work on 120 volts which is convenient for a portable smoker that might be used outdoors. My large Kid Killer smoker has a 240 volt oven element but it stays in the basement and is hard wired to a dedicated breaker.

                  For convenience, with this build, I think I will want it to operate on 120 volts so it can be plugged into any outlet. Since this freezer is a pretty big one, I think it will work better with more heat capacity than a single 1000 watt burner can provide. I am leaning towards using a double burner hot plate that has a 1000 watt and a 750 watt element for a total of 1750 watts.

                  [link text]https://www.[link removed]/gp/product/B06XV275X1/ref=ox_sc_act_title_1?smid=ATVPDKIKX0DER&psc=1(link url)

                  Paul

                  wdalyW G 2 Replies Last reply
                  6
                  • processheadP processhead

                    A smoker-build thread seems to have a lot of interest so I will go ahead with it.
                    Disclaimer, this is for information purposes. If you don’t have the skills or tools to work with electricity and power tools, consider just buying a smoker or getting help from someone who has the skills.

                    I started reviewing different heat sources last night. On other builds I have used 1000 watt single burner hot plate elements and they generally work pretty well with smaller cabinets. On my large smoker build I used a 2400 watt electric oven element .

                    From past experience in dealing with various sizes of smoker cabinets, I have a general idea how much heat capacity (watts) is needed to work well for smoking. The key general point to know is that the larger the box, the more heating capacity (watts) will be needed to get the contents up to temperature and hold it there.

                    Another consideration on heating elements is what voltage they operate on. Electric hot plates work on 120 volts which is convenient for a portable smoker that might be used outdoors. My large Kid Killer smoker has a 240 volt oven element but it stays in the basement and is hard wired to a dedicated breaker.

                    For convenience, with this build, I think I will want it to operate on 120 volts so it can be plugged into any outlet. Since this freezer is a pretty big one, I think it will work better with more heat capacity than a single 1000 watt burner can provide. I am leaning towards using a double burner hot plate that has a 1000 watt and a 750 watt element for a total of 1750 watts.

                    [link text]https://www.[link removed]/gp/product/B06XV275X1/ref=ox_sc_act_title_1?smid=ATVPDKIKX0DER&psc=1(link url)

                    wdalyW Offline
                    wdalyW Offline
                    wdaly
                    Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                    wrote on last edited by
                    #31

                    processhead Hope you’ll take us all along on the build. Could learn alot watching you build it from scratch.

                    1 Reply Last reply
                    2
                    • B Offline
                      B Offline
                      Bears3469
                      Traeger
                      wrote on last edited by
                      #32

                      Great Idea

                      1 Reply Last reply
                      0
                      • Ridley AcresR Offline
                        Ridley AcresR Offline
                        Ridley Acres
                        Regular Contributors
                        wrote on last edited by
                        #33

                        Would a water heater element be suitable or does it need to be from a hot plate? Its generally not hard to find a used George Forman grill at second hand stores, maybe one of those could be used?

                        processheadP G 2 Replies Last reply
                        0
                        • Ridley AcresR Ridley Acres

                          Would a water heater element be suitable or does it need to be from a hot plate? Its generally not hard to find a used George Forman grill at second hand stores, maybe one of those could be used?

                          processheadP Offline
                          processheadP Offline
                          processhead
                          Regular Contributors Power User
                          wrote on last edited by
                          #34

                          Ridley Acres said in Electric Smoker OR Landfill: What say you?:

                          Would a water heater element be suitable or does it need to be from a hot plate? Its generally not hard to find a used George Forman grill at second hand stores, maybe one of those could be used?

                          Water heater elements won’t work because they have to be submerged in water or else they will burn out immediately when power is applied to them.

                          I actually use water heater elements in my beer brewing hobby to heat and boil water in kettles.

                          Electric grill elements can be a good choice for a smoker heat source. Sometimes they show up at second hand stores and can be had cheap.

                          Paul

                          1 Reply Last reply
                          0
                          • Ridley AcresR Ridley Acres

                            Would a water heater element be suitable or does it need to be from a hot plate? Its generally not hard to find a used George Forman grill at second hand stores, maybe one of those could be used?

                            G Offline
                            G Offline
                            glen
                            Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
                            wrote on last edited by
                            #35
                            This post is deleted!
                            1 Reply Last reply
                            0
                            • processheadP processhead

                              A smoker-build thread seems to have a lot of interest so I will go ahead with it.
                              Disclaimer, this is for information purposes. If you don’t have the skills or tools to work with electricity and power tools, consider just buying a smoker or getting help from someone who has the skills.

                              I started reviewing different heat sources last night. On other builds I have used 1000 watt single burner hot plate elements and they generally work pretty well with smaller cabinets. On my large smoker build I used a 2400 watt electric oven element .

                              From past experience in dealing with various sizes of smoker cabinets, I have a general idea how much heat capacity (watts) is needed to work well for smoking. The key general point to know is that the larger the box, the more heating capacity (watts) will be needed to get the contents up to temperature and hold it there.

                              Another consideration on heating elements is what voltage they operate on. Electric hot plates work on 120 volts which is convenient for a portable smoker that might be used outdoors. My large Kid Killer smoker has a 240 volt oven element but it stays in the basement and is hard wired to a dedicated breaker.

                              For convenience, with this build, I think I will want it to operate on 120 volts so it can be plugged into any outlet. Since this freezer is a pretty big one, I think it will work better with more heat capacity than a single 1000 watt burner can provide. I am leaning towards using a double burner hot plate that has a 1000 watt and a 750 watt element for a total of 1750 watts.

                              [link text]https://www.[link removed]/gp/product/B06XV275X1/ref=ox_sc_act_title_1?smid=ATVPDKIKX0DER&psc=1(link url)

                              G Offline
                              G Offline
                              glen
                              Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
                              wrote on last edited by
                              #36

                              processhead I’m sure you are aware of this but for some others following your 1750 combined wattage will require a 20 amp circuit as opposed to a 15 amp

                              1 Reply Last reply
                              1
                              • processheadP Offline
                                processheadP Offline
                                processhead
                                Regular Contributors Power User
                                wrote on last edited by processhead
                                #37

                                glen is correct.
                                1750 watts divided by 120 volts is 14.6 amps which along with control circuit loads would exceed a 15 amp breaker’s rating, but would work fine on a circuit with a 20 amp breaker.

                                As it turns out, the dual hot plate I ordered has a combined wattage of 1400 watts which would be 11.7 amps. It should work fine on either a 15 amp or 20 amp household circuit, unless there are some other large loads plugged in on the same circuit. That is something to be aware of with any electric smoker if you find you are tripping the circuit breaker.

                                Paul

                                1 Reply Last reply
                                1
                                • processheadP Offline
                                  processheadP Offline
                                  processhead
                                  Regular Contributors Power User
                                  wrote on last edited by processhead
                                  #38

                                  Today I stripped the cooling coil/shelves out of the main cabinet and removed the plastic door shelf assembly and gasket from the door.

                                  On this freezer, the cooling coils are used as shelving units and are interconnected by steel refrigerant lines. My goal is to remove the excess refrigeration lines but retain the shelves because I think after they have been cleaned up, they will work pretty good for things like jerky or fish. I also would like the option to be able to remove them so I can hang product on sticks. It’s good to have options

                                  Since my freezer had developed a leak, all the refrigerant was gone and I could cut the lines without worrying about pressurized refrigerant hazards or releases. Be aware if you are converting a freezer/refrigerator that still has a charge. you should properly evacuate the refrigerant, before cutting into the system. Use PSE and be aware or the hazards before working on a charged system.

                                  I also plan to remove the compressor to lighten up the cabinet.

                                  Note that the plastic shelving unit on the door is attached by screws under the gasket. To remove the shelf, you just take out the screws. With the shelf removed, I can replace it with a sheet metal panel and reassemble using the old screws and door gasket. The plastic parts would eventually melt and could off-gas fumes that don’t belong around food.

                                  20210706_152357.jpg

                                  20210706_153428.jpg

                                  20210706_153656.jpg

                                  20210706_153838.jpg

                                  20210706_154242.jpg

                                  20210706_154401.jpg

                                  Paul

                                  wdalyW ND MikeN cdavisC Dave in AZD 4 Replies Last reply
                                  4
                                  • JonathonJ Offline
                                    JonathonJ Offline
                                    Jonathon
                                    Team Blue Admin Walton's Employee Power User
                                    wrote on last edited by
                                    #39

                                    processhead Awesome idea, thanks for doing this, I am betting a lot of people will get use from this. Surg I am playing around with making a Dry-Curing chamber here.

                                    Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                    SurgS 1 Reply Last reply
                                    1
                                    • processheadP processhead

                                      Today I stripped the cooling coil/shelves out of the main cabinet and removed the plastic door shelf assembly and gasket from the door.

                                      On this freezer, the cooling coils are used as shelving units and are interconnected by steel refrigerant lines. My goal is to remove the excess refrigeration lines but retain the shelves because I think after they have been cleaned up, they will work pretty good for things like jerky or fish. I also would like the option to be able to remove them so I can hang product on sticks. It’s good to have options

                                      Since my freezer had developed a leak, all the refrigerant was gone and I could cut the lines without worrying about pressurized refrigerant hazards or releases. Be aware if you are converting a freezer/refrigerator that still has a charge. you should properly evacuate the refrigerant, before cutting into the system. Use PSE and be aware or the hazards before working on a charged system.

                                      I also plan to remove the compressor to lighten up the cabinet.

                                      Note that the plastic shelving unit on the door is attached by screws under the gasket. To remove the shelf, you just take out the screws. With the shelf removed, I can replace it with a sheet metal panel and reassemble using the old screws and door gasket. The plastic parts would eventually melt and could off-gas fumes that don’t belong around food.

                                      20210706_152357.jpg

                                      20210706_153428.jpg

                                      20210706_153656.jpg

                                      20210706_153838.jpg

                                      20210706_154242.jpg

                                      20210706_154401.jpg

                                      wdalyW Offline
                                      wdalyW Offline
                                      wdaly
                                      Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                                      wrote on last edited by
                                      #40

                                      processhead Thanks. Great safety tips and explanation on getting it tore down.

                                      1 Reply Last reply
                                      0
                                      • processheadP processhead

                                        Today I stripped the cooling coil/shelves out of the main cabinet and removed the plastic door shelf assembly and gasket from the door.

                                        On this freezer, the cooling coils are used as shelving units and are interconnected by steel refrigerant lines. My goal is to remove the excess refrigeration lines but retain the shelves because I think after they have been cleaned up, they will work pretty good for things like jerky or fish. I also would like the option to be able to remove them so I can hang product on sticks. It’s good to have options

                                        Since my freezer had developed a leak, all the refrigerant was gone and I could cut the lines without worrying about pressurized refrigerant hazards or releases. Be aware if you are converting a freezer/refrigerator that still has a charge. you should properly evacuate the refrigerant, before cutting into the system. Use PSE and be aware or the hazards before working on a charged system.

                                        I also plan to remove the compressor to lighten up the cabinet.

                                        Note that the plastic shelving unit on the door is attached by screws under the gasket. To remove the shelf, you just take out the screws. With the shelf removed, I can replace it with a sheet metal panel and reassemble using the old screws and door gasket. The plastic parts would eventually melt and could off-gas fumes that don’t belong around food.

                                        20210706_152357.jpg

                                        20210706_153428.jpg

                                        20210706_153656.jpg

                                        20210706_153838.jpg

                                        20210706_154242.jpg

                                        20210706_154401.jpg

                                        ND MikeN Offline
                                        ND MikeN Offline
                                        ND Mike
                                        Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                                        wrote on last edited by
                                        #41

                                        processhead thanks for doing this! Going to be fun watching the progress.

                                        1 Reply Last reply
                                        0
                                        • JonathonJ Jonathon

                                          processhead Awesome idea, thanks for doing this, I am betting a lot of people will get use from this. Surg I am playing around with making a Dry-Curing chamber here.

                                          SurgS Offline
                                          SurgS Offline
                                          Surg
                                          Team Blue Cast Iron Dry Cured Sausage Masterbuilt Veteran Sous Vide Power User Regular Contributors
                                          wrote on last edited by
                                          #42

                                          Jonathon
                                          There are some great videos out there for the dry curing chambers. Everything from a small wine fridge to a big commercial freezer. I really like the idea of using a beverage fridge with the glass door to keep an eye on things. I definitely plan on making one at some point down the road. Just think of all the duck breast prosciutto and then some that you can make if you had one. Good luck and keep us posted on how it turns out.

                                          “A smooth sea never made a skilled sailor.”

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