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  5. Extruded Fresh Sausage (No Casing)

Extruded Fresh Sausage (No Casing)

Scheduled Pinned Locked Moved Meat Processing
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  • processheadP processhead

    I got to think someone already has some personal experience with this.

    Has anyone made extruded fresh breakfast sausage without the casing similar to the stuff you can buy at the store?

    I was thinking maybe you could just squirt the sausage out on wax paper on a tray, freeze it till its firm enough to handle, slice into 2-3 inch sections, and then wrap it up.

    Doable? Worth the extra trouble?

    DeepwoodsbutcherD Offline
    DeepwoodsbutcherD Offline
    Deepwoodsbutcher
    Power User Veteran Regular Contributors
    wrote on last edited by
    #8

    processhead I have done this when making organic breakfast sausage links at the shop I used to work in. Since casing cannot be certified organic (not sure why, but that is what the USDA said) we extruded the sausage on to wax paper. We used an attachment like the all around jerky maker that attached to the vacuum stuffer. Cut it to length with scissors and froze before packaging. You don’t need to do anything special, it’s very easy.

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    • Departing ContestantD Offline
      Departing ContestantD Offline
      Departing Contestant
      Regular Contributors
      wrote on last edited by
      #9

      skinless sticks and sausages tend to get a crust (or hard shell) on them. You will notice that the sugars will caramelize more and you will lose juices

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      • G Offline
        G Offline
        gus4416
        Team Blue
        wrote on last edited by
        #10

        I have made snack sticks with no casing and smoked them made them with a jerky gun tho

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        • keend0K Offline
          keend0K Offline
          keend0
          Team Orange
          wrote on last edited by
          #11

          That is exactly how Jimmy Dean Foods does it. Extruded, cut, through the cooker and/or blast freezer and off to packaging.

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          • O Offline
            O Offline
            oldtimer
            Yearling
            wrote on last edited by
            #12

            Oldtimer here, I have made extruded jerky for 11 years by adding 1/2 cup of powdered milk + 1/2 cup cold water per 5 lbs. of meat as a binder. I have also made brats this way. Brats or sausage need to freeze firm before vacuum sealing! There are other binders out there.

            G 1 Reply Last reply
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            • O oldtimer

              Oldtimer here, I have made extruded jerky for 11 years by adding 1/2 cup of powdered milk + 1/2 cup cold water per 5 lbs. of meat as a binder. I have also made brats this way. Brats or sausage need to freeze firm before vacuum sealing! There are other binders out there.

              G Offline
              G Offline
              glen
              Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
              wrote on last edited by
              #13

              oldtimer Total agreement on the jerky, I have made ground meat jerky for years with Shure Gel

              Give a man a fish and he eats for a day
              Teach a man to fish and he drinks beer for a lifetime

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              • Dr_PainD Offline
                Dr_PainD Offline
                Dr_Pain
                Sous Vide Dry Cured Sausage Traeger Team Blue
                wrote on last edited by
                #14

                Thanks for asking the question Paul (processhead) because I had the same question but never asked

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                • processheadP Offline
                  processheadP Offline
                  processhead
                  Regular Contributors Power User
                  wrote on last edited by
                  #15

                  Based on all the positive comments, I am curious to try this with some breakfast sausage. I may need to come up with another stuffer tube that is somewhere in between the two sizes I have now to get the diameter I am looking for.

                  Paul

                  Ridley AcresR 1 Reply Last reply
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                  • processheadP processhead

                    Based on all the positive comments, I am curious to try this with some breakfast sausage. I may need to come up with another stuffer tube that is somewhere in between the two sizes I have now to get the diameter I am looking for.

                    Ridley AcresR Offline
                    Ridley AcresR Offline
                    Ridley Acres
                    Regular Contributors
                    wrote on last edited by
                    #16

                    processhead are you able to get pvc in the dia you want? You might be able to heat and flare out an end to get by for testing

                    processheadP 1 Reply Last reply
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                    • Ridley AcresR Ridley Acres

                      processhead are you able to get pvc in the dia you want? You might be able to heat and flare out an end to get by for testing

                      processheadP Offline
                      processheadP Offline
                      processhead
                      Regular Contributors Power User
                      wrote on last edited by
                      #17

                      Ridley Acres said in Extruded Fresh Sausage (No Casing):

                      processhead are you able to get pvc in the dia you want? You might be able to heat and flare out an end to get by for testing

                      That’s a good idea.
                      My old stuffers are a little limited in what commercial tubes are available for them anyway.

                      Paul

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                      • M Offline
                        M Offline
                        mdseaside
                        Team Orange
                        wrote on last edited by
                        #18

                        Check out the stuffing tubes that are for a kitchenaid mixer grinder attachment. I adapted then for my stuffer.

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