Skip to content
  • Home
  • Walton's
    • Home
    • Seasonings
    • Casings
    • Packaging
    • Supplies
    • Equipment
    • Smoking/Grilling
    • Sales
    • Giveaways
  • About Us
  • Topics
    • Unread
    • Recent
    • Random
    • Popular Monthly
    • Popular All-Time
    • Unsolved
    • Solved
  • Events
  • FAQ
  • Conv Chart
    • Seasonings
    • Cures
    • Additives
Skins
  • Light
  • Brite
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (No Skin)
  • No Skin
  • Team Blue Skin
Collapse
Meatgistics - Walton's - Community
  1. Home
  2. Categories
  3. Community
  4. Meat Processing
  5. Extruded Fresh Sausage (No Casing)

Extruded Fresh Sausage (No Casing)

Scheduled Pinned Locked Moved Meat Processing
18 Posts 15 Posters 801 Views 11 Watching
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • processheadP processhead

    I got to think someone already has some personal experience with this.

    Has anyone made extruded fresh breakfast sausage without the casing similar to the stuff you can buy at the store?

    I was thinking maybe you could just squirt the sausage out on wax paper on a tray, freeze it till its firm enough to handle, slice into 2-3 inch sections, and then wrap it up.

    Doable? Worth the extra trouble?

    kyleK Offline
    kyleK Offline
    kyle
    Regular Contributors Veteran Canning Team Blue Power User Sous Vide
    wrote on last edited by
    #3

    processhead I would think it would work. The neighbor makes his snack sticks skinless that way

    hey vegetarians, my food poops on your food!

    mrobisrM 1 Reply Last reply
    1
    • processheadP processhead

      I got to think someone already has some personal experience with this.

      Has anyone made extruded fresh breakfast sausage without the casing similar to the stuff you can buy at the store?

      I was thinking maybe you could just squirt the sausage out on wax paper on a tray, freeze it till its firm enough to handle, slice into 2-3 inch sections, and then wrap it up.

      Doable? Worth the extra trouble?

      craigriceC Offline
      craigriceC Offline
      craigrice
      Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
      wrote on last edited by
      #4

      processhead I am sure that you will need a binder , maybe a jerky gun with a modified tube of the proper size would be easier to control

      1 Reply Last reply
      0
      • processheadP processhead

        I got to think someone already has some personal experience with this.

        Has anyone made extruded fresh breakfast sausage without the casing similar to the stuff you can buy at the store?

        I was thinking maybe you could just squirt the sausage out on wax paper on a tray, freeze it till its firm enough to handle, slice into 2-3 inch sections, and then wrap it up.

        Doable? Worth the extra trouble?

        B Offline
        B Offline
        bocephus
        Team Orange Power User Canning Masterbuilt Veteran
        wrote on last edited by
        #5

        processhead You can absolutely do that, extrude them out on wax paper or parchment, put in freezer to get them to set, pull out cut to length and return to freezer until they are frozen then vacuum seal the quantities you want per serving.

        1 Reply Last reply
        1
        • johnsbrewhouseJ Offline
          johnsbrewhouseJ Offline
          johnsbrewhouse
          Team Blue Regular Contributors Traeger Power User Veteran Sous Vide Canning
          wrote on last edited by
          #6

          I take the left over meat from my stuffer when making snack sticks and make sticks without casings out of it. I put it in either plastic wrap or butcher paper and fold it over then push up against it with my cutting board to get it round. Then I remove it and put it on a pan with foil and either smoke it or put it in the oven.

          1 Reply Last reply
          2
          • kyleK kyle

            processhead I would think it would work. The neighbor makes his snack sticks skinless that way

            mrobisrM Offline
            mrobisrM Offline
            mrobisr
            Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
            wrote on last edited by mrobisr
            #7

            kyle said in Extruded Fresh Sausage (No Casing):

            processhead I would think it would work. The neighbor makes his snack sticks skinless that way

            I use to make my sticks skinless too with a jerky gun as mentioned earlier and they held together well.

            1 Reply Last reply
            1
            • processheadP processhead

              I got to think someone already has some personal experience with this.

              Has anyone made extruded fresh breakfast sausage without the casing similar to the stuff you can buy at the store?

              I was thinking maybe you could just squirt the sausage out on wax paper on a tray, freeze it till its firm enough to handle, slice into 2-3 inch sections, and then wrap it up.

              Doable? Worth the extra trouble?

              DeepwoodsbutcherD Offline
              DeepwoodsbutcherD Offline
              Deepwoodsbutcher
              Power User Veteran Regular Contributors
              wrote on last edited by
              #8

              processhead I have done this when making organic breakfast sausage links at the shop I used to work in. Since casing cannot be certified organic (not sure why, but that is what the USDA said) we extruded the sausage on to wax paper. We used an attachment like the all around jerky maker that attached to the vacuum stuffer. Cut it to length with scissors and froze before packaging. You don’t need to do anything special, it’s very easy.

              1 Reply Last reply
              1
              • Departing ContestantD Offline
                Departing ContestantD Offline
                Departing Contestant
                Regular Contributors
                wrote on last edited by
                #9

                skinless sticks and sausages tend to get a crust (or hard shell) on them. You will notice that the sugars will caramelize more and you will lose juices

                1 Reply Last reply
                0
                • G Offline
                  G Offline
                  gus4416
                  Team Blue
                  wrote on last edited by
                  #10

                  I have made snack sticks with no casing and smoked them made them with a jerky gun tho

                  1 Reply Last reply
                  0
                  • keend0K Offline
                    keend0K Offline
                    keend0
                    Team Orange
                    wrote on last edited by
                    #11

                    That is exactly how Jimmy Dean Foods does it. Extruded, cut, through the cooker and/or blast freezer and off to packaging.

                    1 Reply Last reply
                    0
                    • O Offline
                      O Offline
                      oldtimer
                      Yearling
                      wrote on last edited by
                      #12

                      Oldtimer here, I have made extruded jerky for 11 years by adding 1/2 cup of powdered milk + 1/2 cup cold water per 5 lbs. of meat as a binder. I have also made brats this way. Brats or sausage need to freeze firm before vacuum sealing! There are other binders out there.

                      G 1 Reply Last reply
                      -1
                      • O oldtimer

                        Oldtimer here, I have made extruded jerky for 11 years by adding 1/2 cup of powdered milk + 1/2 cup cold water per 5 lbs. of meat as a binder. I have also made brats this way. Brats or sausage need to freeze firm before vacuum sealing! There are other binders out there.

                        G Offline
                        G Offline
                        glen
                        Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
                        wrote on last edited by
                        #13

                        oldtimer Total agreement on the jerky, I have made ground meat jerky for years with Shure Gel

                        Give a man a fish and he eats for a day
                        Teach a man to fish and he drinks beer for a lifetime

                        1 Reply Last reply
                        0
                        • Dr_PainD Offline
                          Dr_PainD Offline
                          Dr_Pain
                          Sous Vide Dry Cured Sausage Traeger Team Blue
                          wrote on last edited by
                          #14

                          Thanks for asking the question Paul (processhead) because I had the same question but never asked

                          1 Reply Last reply
                          0
                          • processheadP Offline
                            processheadP Offline
                            processhead
                            Regular Contributors Power User
                            wrote on last edited by
                            #15

                            Based on all the positive comments, I am curious to try this with some breakfast sausage. I may need to come up with another stuffer tube that is somewhere in between the two sizes I have now to get the diameter I am looking for.

                            Paul

                            Ridley AcresR 1 Reply Last reply
                            0
                            • processheadP processhead

                              Based on all the positive comments, I am curious to try this with some breakfast sausage. I may need to come up with another stuffer tube that is somewhere in between the two sizes I have now to get the diameter I am looking for.

                              Ridley AcresR Offline
                              Ridley AcresR Offline
                              Ridley Acres
                              Regular Contributors
                              wrote on last edited by
                              #16

                              processhead are you able to get pvc in the dia you want? You might be able to heat and flare out an end to get by for testing

                              processheadP 1 Reply Last reply
                              0
                              • Ridley AcresR Ridley Acres

                                processhead are you able to get pvc in the dia you want? You might be able to heat and flare out an end to get by for testing

                                processheadP Offline
                                processheadP Offline
                                processhead
                                Regular Contributors Power User
                                wrote on last edited by
                                #17

                                Ridley Acres said in Extruded Fresh Sausage (No Casing):

                                processhead are you able to get pvc in the dia you want? You might be able to heat and flare out an end to get by for testing

                                That’s a good idea.
                                My old stuffers are a little limited in what commercial tubes are available for them anyway.

                                Paul

                                1 Reply Last reply
                                0
                                • M Offline
                                  M Offline
                                  mdseaside
                                  Team Orange
                                  wrote on last edited by
                                  #18

                                  Check out the stuffing tubes that are for a kitchenaid mixer grinder attachment. I adapted then for my stuffer.

                                  1 Reply Last reply
                                  1

                                  Hello! It looks like you're interested in this conversation, but you don't have an account yet.

                                  Getting fed up of having to scroll through the same posts each visit? When you register for an account, you'll always come back to exactly where you were before, and choose to be notified of new replies (either via email, or push notification). You'll also be able to save bookmarks and upvote posts to show your appreciation to other community members.

                                  With your input, this post could be even better 💗

                                  Register Login
                                  Reply
                                  • Reply as topic
                                  Log in to reply
                                  • Oldest to Newest
                                  • Newest to Oldest
                                  • Most Votes


                                  Sponsored By:

                                  Sponsored By Walton's Inc

                                  Sponsored By:

                                  Sponsored By Walton's
                                  Terms of Use - Privacy Policy - Copyright © 2023 Walton's Inc.
                                  Meatgistics
                                  X

                                  Register Now For Complete Access To Meatgistics!

                                  Sign In Register
                                  • Login

                                  • Don't have an account? Register

                                  • Login or register to search.
                                  • First post
                                    Last post
                                  0
                                  • Home
                                  • Walton's
                                    • Home
                                    • Seasonings
                                    • Casings
                                    • Packaging
                                    • Supplies
                                    • Equipment
                                    • Smoking/Grilling
                                    • Sales
                                    • Giveaways
                                  • About Us
                                  • Topics
                                    • Unread
                                    • Recent
                                    • Random
                                    • Popular Monthly
                                    • Popular All-Time
                                    • Unsolved
                                    • Solved
                                  • Events
                                  • FAQ
                                  • Conv Chart
                                    • Seasonings
                                    • Cures
                                    • Additives