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Temporary Troubleshoooting

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  • JonathonJ Jonathon

    Meatgistics Trouble Shooting Document

    This document is to serve as a quick reference guide for people who have a specific issue and are looking for fixes and ways to avoid this on future projects.

    Issue
    Product
    Casing
    Cause
    Fix

    Dry Crumbly Sausage





    Cured Sausage





    Natural/Collagen





    1.Low Fat Content
    2. Denatured Protein
    3. Fat rendered out during cooking process


    1.70/30 Lean to Fat
    2. Do not add acidic ingredients
    3. Achieve protein extraction and use binder






    Dry Crumbly Sausage

    Fresh Sausage

    Natural/Collagen

    1.Low Fat Content
    2. Denatured Protein
    1.70/30 Lean to Fat
    2. Do not add acidic ingredients

    Casing Not Sticking












    Summer Sausage












    Fibrous/Inedible Collagen












    1.Casings not properly prepared
    2. Put in cooler too quickly
    3. Not enough protein extraction










    1.Fibrous Casings must be soaked for 30 minutes in hot water before being used / Inedible Collagen casings must be soaked in 15° C 15% salt solution for 15 minutes
    2. Summer Sausage must be left out to air dry for at least an hour after they are taking out of the ice bath to allow them to dry, otherwise moisture will build up
    3. When mixing you need to achieve the proper level of protein extraction or the fat will render out and become stuck between the casing and the meat.

    Casings Not Peeling











    Cured Sausage











    Fibrous/Inedible Collagen











    1.Casing not properly prepared
    2. Product was not cooled down properly










    1. Fibrous Casings must be soaked for 30 minutes in hot water before being used / Inedible Collagen casings must be soaked in 15° C 15% salt solution for 15 minutes
    2. Once you have reached an internal temp of 160° you must either plunge the sausage into an ice bath for 20 minutes or shower it with cold water for 20 minutes on and off every minute with a fan blowing. This helps "set" the casing

    Too Salty




    Bacon




    No casing




    1.Too Much Cure Was injected
    2. Product was not adequatley rinsed



    1. Measure carefully with an accurate scale and inject
    2. Rinse off the bacon with running water for 20 minutes instead of sitting in a meat lug of water.

    Split Casing Cooking/Stuffing












    Sausage













    Natural/Collagen













    1.Casings were stuffed too tightly
    2. Casings were twisted too much
    3. Casings are old 4.Cooked at too high an initial temperature










    1.Leave casings slightly under stuffed, you can always tighten them up with a few extra twists
    2.If casings are full to bursting twist as little as possible
    3. Depending on how they were stored and how old they are casings might have become dry and brittle. You can try leaving them uncovered in a refrigerator overnight to slightly rehydrate them.
    4. Start sausage at a lower temp so the meat and water do not expand as rapidly.



    Seasoning Clumping







    Seasoning







    NA







    1.Seasoning Improperly stored
    2. Exposed to moisture
    3. Seasoning Old





    1.You can put seasoning in the microwave to help loosen it but it must then be used quickly or it will harden back up
    2. Store in cool dry place, or vacuum seal for long term storage
    3. Discard and replace




    Meat won't get "sticky"


















    Cured Sausage


















    Any


















    1.Meat has not been mixed enough
    2. Proteins have been denatured
    3. Meat is too warm
















    1.Mixing by hand will require a long time to achieve proper protein extraction. If you are using a machine mixer you will still have to mix for about 8 minutes
    2.Something has happened to the proteins of your meat to denature them. It could be that they were exposed to an acidic environment or were previously exposed to too much heat but once they have been denatured you will not be able to get protein extraction.
    3. Protein extraction will not work once the meat has gotten over a certain temperature, it is somewhere around 50° F. Unless you can quickly get the meat back under 40° the meat should be discarded





    Casings Blowing Out While Stuffing












    Sausage













    Natural/Collagen













    1.Casings are stuffed too tightly
    2. Casings are either old or were not cared for properly
    3. The casings are being twisted too much









    1.Stuff casings are less full. For collagen this means until you can barely see the swirl pattern running down the casing, for natural casings leave casing under stuffed and tighten up when forming links.
    2.Check casings before use, if they are dry or brittle discard casings.
    3. Do not make as many twists on each link. With natural casings 2-3 twists is enough, for collagen the twist won't hold anyway, so just twists until links are separated.




    Meat is Grey








    Sausage








    NA








    1.Cure was not added.
    2. Cure was not activated.
    3. Hasn't gone through thermal processing yet





    1.Add cure when mixing meat.
    2.Cure was not left in the meat long enough and no cure accelerator was used.
    3. When mixing cured sausage the meat will turn a brownish grey, it will not become the classic pink until it has gone through thermal processing.


    Texture of Sausage is loose













    Sausage














    NA














    1.Add cure when mixing meat.
    2.Incorrect grinding size.
    3. Proteins were denatured before cooking.
    4. Meat was too lean.










    1.Mix until the meat is sticky and tacky. You want it to stretch before breaking..
    2.Fresh sausage should have some larger texture to it. For cured sausage it should be smooth with very little particles.
    3. Do not add anything that can denature the meats, such as acid, while mixing meat. Make sure the meat you are using is in good condition.
    4.Do not use meat less than 15% fat but if you do then use a binder like sure gel or carrot binder. Also, consider adding cold phosphate to increase the pH of the meat.

    Stuffing is going slowly














    Sausage














    NA














    1.Meat does not have enough fat/water.
    2.Meat is too warm.
    3. Trying to use too small stuffing tube/casing.











    1.When mixing in seasoning and additives add additional water
    2.Put meat in freezer before stuffing to bring down the temp and make the fat less sticky..
    3. Increase the size of stuffing tube and casing.









    .

    Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

    zbigjeffZ Offline
    zbigjeffZ Offline
    zbigjeff
    Sous Vide Team Blue Power User Regular Contributors Cast Iron
    wrote on last edited by
    #8

    Jonathon When adding liquid, is it best to mix with seasonings or just adding the liquid by itself after. Be it water, beer, wine, vinegar,etc. This is not a discussion to be responded here. It’s an expansion of the topics portion above.

    1 Reply Last reply
    2
    • JonathonJ Jonathon

      Power-User Regular-Contributors Any thoughts on this.

      kyleK Offline
      kyleK Offline
      kyle
      Regular Contributors Veteran Canning Team Blue Power User Sous Vide
      wrote on last edited by
      #9

      Jonathon It looked good once I looked at it on my laptop, hard to understand looking on a phone, but I know there is nothing you can do about that. Maybe could point that out at the top, or it could just be me. Also if someone is new to sausage making, a little glossary of some of the lingo might be helpful (thermal processing, protein extraction, denatured protein). I do like it, and I too am going to print it out for a couple buddies who are just getting into making sausage.

      hey vegetarians, my food poops on your food!

      1 Reply Last reply
      3
      • JonathonJ Jonathon

        Meatgistics Trouble Shooting Document

        This document is to serve as a quick reference guide for people who have a specific issue and are looking for fixes and ways to avoid this on future projects.

        Issue
        Product
        Casing
        Cause
        Fix

        Dry Crumbly Sausage





        Cured Sausage





        Natural/Collagen





        1.Low Fat Content
        2. Denatured Protein
        3. Fat rendered out during cooking process


        1.70/30 Lean to Fat
        2. Do not add acidic ingredients
        3. Achieve protein extraction and use binder






        Dry Crumbly Sausage

        Fresh Sausage

        Natural/Collagen

        1.Low Fat Content
        2. Denatured Protein
        1.70/30 Lean to Fat
        2. Do not add acidic ingredients

        Casing Not Sticking












        Summer Sausage












        Fibrous/Inedible Collagen












        1.Casings not properly prepared
        2. Put in cooler too quickly
        3. Not enough protein extraction










        1.Fibrous Casings must be soaked for 30 minutes in hot water before being used / Inedible Collagen casings must be soaked in 15° C 15% salt solution for 15 minutes
        2. Summer Sausage must be left out to air dry for at least an hour after they are taking out of the ice bath to allow them to dry, otherwise moisture will build up
        3. When mixing you need to achieve the proper level of protein extraction or the fat will render out and become stuck between the casing and the meat.

        Casings Not Peeling











        Cured Sausage











        Fibrous/Inedible Collagen











        1.Casing not properly prepared
        2. Product was not cooled down properly










        1. Fibrous Casings must be soaked for 30 minutes in hot water before being used / Inedible Collagen casings must be soaked in 15° C 15% salt solution for 15 minutes
        2. Once you have reached an internal temp of 160° you must either plunge the sausage into an ice bath for 20 minutes or shower it with cold water for 20 minutes on and off every minute with a fan blowing. This helps "set" the casing

        Too Salty




        Bacon




        No casing




        1.Too Much Cure Was injected
        2. Product was not adequatley rinsed



        1. Measure carefully with an accurate scale and inject
        2. Rinse off the bacon with running water for 20 minutes instead of sitting in a meat lug of water.

        Split Casing Cooking/Stuffing












        Sausage













        Natural/Collagen













        1.Casings were stuffed too tightly
        2. Casings were twisted too much
        3. Casings are old 4.Cooked at too high an initial temperature










        1.Leave casings slightly under stuffed, you can always tighten them up with a few extra twists
        2.If casings are full to bursting twist as little as possible
        3. Depending on how they were stored and how old they are casings might have become dry and brittle. You can try leaving them uncovered in a refrigerator overnight to slightly rehydrate them.
        4. Start sausage at a lower temp so the meat and water do not expand as rapidly.



        Seasoning Clumping







        Seasoning







        NA







        1.Seasoning Improperly stored
        2. Exposed to moisture
        3. Seasoning Old





        1.You can put seasoning in the microwave to help loosen it but it must then be used quickly or it will harden back up
        2. Store in cool dry place, or vacuum seal for long term storage
        3. Discard and replace




        Meat won't get "sticky"


















        Cured Sausage


















        Any


















        1.Meat has not been mixed enough
        2. Proteins have been denatured
        3. Meat is too warm
















        1.Mixing by hand will require a long time to achieve proper protein extraction. If you are using a machine mixer you will still have to mix for about 8 minutes
        2.Something has happened to the proteins of your meat to denature them. It could be that they were exposed to an acidic environment or were previously exposed to too much heat but once they have been denatured you will not be able to get protein extraction.
        3. Protein extraction will not work once the meat has gotten over a certain temperature, it is somewhere around 50° F. Unless you can quickly get the meat back under 40° the meat should be discarded





        Casings Blowing Out While Stuffing












        Sausage













        Natural/Collagen













        1.Casings are stuffed too tightly
        2. Casings are either old or were not cared for properly
        3. The casings are being twisted too much









        1.Stuff casings are less full. For collagen this means until you can barely see the swirl pattern running down the casing, for natural casings leave casing under stuffed and tighten up when forming links.
        2.Check casings before use, if they are dry or brittle discard casings.
        3. Do not make as many twists on each link. With natural casings 2-3 twists is enough, for collagen the twist won't hold anyway, so just twists until links are separated.




        Meat is Grey








        Sausage








        NA








        1.Cure was not added.
        2. Cure was not activated.
        3. Hasn't gone through thermal processing yet





        1.Add cure when mixing meat.
        2.Cure was not left in the meat long enough and no cure accelerator was used.
        3. When mixing cured sausage the meat will turn a brownish grey, it will not become the classic pink until it has gone through thermal processing.


        Texture of Sausage is loose













        Sausage














        NA














        1.Add cure when mixing meat.
        2.Incorrect grinding size.
        3. Proteins were denatured before cooking.
        4. Meat was too lean.










        1.Mix until the meat is sticky and tacky. You want it to stretch before breaking..
        2.Fresh sausage should have some larger texture to it. For cured sausage it should be smooth with very little particles.
        3. Do not add anything that can denature the meats, such as acid, while mixing meat. Make sure the meat you are using is in good condition.
        4.Do not use meat less than 15% fat but if you do then use a binder like sure gel or carrot binder. Also, consider adding cold phosphate to increase the pH of the meat.

        Stuffing is going slowly














        Sausage














        NA














        1.Meat does not have enough fat/water.
        2.Meat is too warm.
        3. Trying to use too small stuffing tube/casing.











        1.When mixing in seasoning and additives add additional water
        2.Put meat in freezer before stuffing to bring down the temp and make the fat less sticky..
        3. Increase the size of stuffing tube and casing.









        .

        Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

        B Offline
        B Offline
        bocephus
        Team Orange Power User Canning Masterbuilt Veteran
        wrote on last edited by bocephus
        #10

        Jonathon Are the casings not sticking and casings not peeling turned around? Shouldn’t not peeling be with summer sausage?

        1 Reply Last reply
        0
        • JonathonJ Jonathon

          Power-User Regular-Contributors Any thoughts on this.

          PapaSopP Offline
          PapaSopP Offline
          PapaSop
          Team Orange Power User Veteran
          wrote on last edited by
          #11

          Jonathon
          Way to much to read through. I’ll just post a question to you. LOL
          Really though, this should help people.

          1 Reply Last reply
          1
          • JonathonJ Offline
            JonathonJ Offline
            Jonathon
            Team Blue Admin Walton's Employee Power User
            wrote on last edited by Jonathon
            #12

            bocephus LOL awesome catch! This is why this “soft opening” was a good idea! PapaSop lol yeah there is that method of course! This isn’t designed to stop anyone from asking questions, more because I have become aware of a rather large and fairly consistent “lurking” crowd, people who read but don’t post. I wanted to get something out there that would help answer lots of questions in one area. kyle yeah…I don;t know how to solve for that. Maybe we will be able to make it look better when we finally get the new Ap up and running? zbigjeff good one, I will get it added. Cabelas90 Thanks for the confirmation I sometimes feel boring telling people that it was probably one of those 2 things so often but they are SO important! processhead thanks for the notes, I will get those added and adjusted as well.

            Also bocephus I responded earlier about waiting to print because this was just a test run and more will be added to it. Yes, printing it is fine if it is going to help someone! Also, we are finally going to have the Seasoning Breakdown Chart in this years retail catalog!

            I was going to leave this up 24 hours and then take down utr I might leave it up for the weekend as these are all really good notes.

            Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

            ChefC Denny OD 2 Replies Last reply
            2
            • JonathonJ Jonathon

              bocephus LOL awesome catch! This is why this “soft opening” was a good idea! PapaSop lol yeah there is that method of course! This isn’t designed to stop anyone from asking questions, more because I have become aware of a rather large and fairly consistent “lurking” crowd, people who read but don’t post. I wanted to get something out there that would help answer lots of questions in one area. kyle yeah…I don;t know how to solve for that. Maybe we will be able to make it look better when we finally get the new Ap up and running? zbigjeff good one, I will get it added. Cabelas90 Thanks for the confirmation I sometimes feel boring telling people that it was probably one of those 2 things so often but they are SO important! processhead thanks for the notes, I will get those added and adjusted as well.

              Also bocephus I responded earlier about waiting to print because this was just a test run and more will be added to it. Yes, printing it is fine if it is going to help someone! Also, we are finally going to have the Seasoning Breakdown Chart in this years retail catalog!

              I was going to leave this up 24 hours and then take down utr I might leave it up for the weekend as these are all really good notes.

              ChefC Offline
              ChefC Offline
              Chef
              Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
              wrote on last edited by
              #13

              Jonathon As usual, great information. It is difficult to print and maintain the format, but as long as it is available on line, all is good.

              I almost see this falling into a flowchart. Starting at the top, looking at different issues with a yes or no answer. That format would be great for beginners.

              1 Reply Last reply
              1
              • JonathonJ Jonathon

                bocephus LOL awesome catch! This is why this “soft opening” was a good idea! PapaSop lol yeah there is that method of course! This isn’t designed to stop anyone from asking questions, more because I have become aware of a rather large and fairly consistent “lurking” crowd, people who read but don’t post. I wanted to get something out there that would help answer lots of questions in one area. kyle yeah…I don;t know how to solve for that. Maybe we will be able to make it look better when we finally get the new Ap up and running? zbigjeff good one, I will get it added. Cabelas90 Thanks for the confirmation I sometimes feel boring telling people that it was probably one of those 2 things so often but they are SO important! processhead thanks for the notes, I will get those added and adjusted as well.

                Also bocephus I responded earlier about waiting to print because this was just a test run and more will be added to it. Yes, printing it is fine if it is going to help someone! Also, we are finally going to have the Seasoning Breakdown Chart in this years retail catalog!

                I was going to leave this up 24 hours and then take down utr I might leave it up for the weekend as these are all really good notes.

                Denny OD Offline
                Denny OD Offline
                Denny O
                Power User Cast Iron Canning Green Mountain Grill
                wrote on last edited by Denny O
                #14

                Jonathon First and foremost, nice job and forward thinking !
                I got a couple of things for your consideration:

                Under Stuffing is going slowly, also too large of a diameter stuffing canister to push too small of a tube diameter for snack sticks.

                And other one is to mix your seasonings thoroughly in the water to be added to the mixer makes for a more even distribution of the seasonings.

                Denny O’s-Smokey Bones
                I’d rather be sit’in in a boat and thinking about God,
                Than sit’n in church and thinking about fish’in!

                1 Reply Last reply
                1
                • JonathonJ Jonathon

                  Meatgistics Trouble Shooting Document

                  This document is to serve as a quick reference guide for people who have a specific issue and are looking for fixes and ways to avoid this on future projects.

                  Issue
                  Product
                  Casing
                  Cause
                  Fix

                  Dry Crumbly Sausage





                  Cured Sausage





                  Natural/Collagen





                  1.Low Fat Content
                  2. Denatured Protein
                  3. Fat rendered out during cooking process


                  1.70/30 Lean to Fat
                  2. Do not add acidic ingredients
                  3. Achieve protein extraction and use binder






                  Dry Crumbly Sausage

                  Fresh Sausage

                  Natural/Collagen

                  1.Low Fat Content
                  2. Denatured Protein
                  1.70/30 Lean to Fat
                  2. Do not add acidic ingredients

                  Casing Not Sticking












                  Summer Sausage












                  Fibrous/Inedible Collagen












                  1.Casings not properly prepared
                  2. Put in cooler too quickly
                  3. Not enough protein extraction










                  1.Fibrous Casings must be soaked for 30 minutes in hot water before being used / Inedible Collagen casings must be soaked in 15° C 15% salt solution for 15 minutes
                  2. Summer Sausage must be left out to air dry for at least an hour after they are taking out of the ice bath to allow them to dry, otherwise moisture will build up
                  3. When mixing you need to achieve the proper level of protein extraction or the fat will render out and become stuck between the casing and the meat.

                  Casings Not Peeling











                  Cured Sausage











                  Fibrous/Inedible Collagen











                  1.Casing not properly prepared
                  2. Product was not cooled down properly










                  1. Fibrous Casings must be soaked for 30 minutes in hot water before being used / Inedible Collagen casings must be soaked in 15° C 15% salt solution for 15 minutes
                  2. Once you have reached an internal temp of 160° you must either plunge the sausage into an ice bath for 20 minutes or shower it with cold water for 20 minutes on and off every minute with a fan blowing. This helps "set" the casing

                  Too Salty




                  Bacon




                  No casing




                  1.Too Much Cure Was injected
                  2. Product was not adequatley rinsed



                  1. Measure carefully with an accurate scale and inject
                  2. Rinse off the bacon with running water for 20 minutes instead of sitting in a meat lug of water.

                  Split Casing Cooking/Stuffing












                  Sausage













                  Natural/Collagen













                  1.Casings were stuffed too tightly
                  2. Casings were twisted too much
                  3. Casings are old 4.Cooked at too high an initial temperature










                  1.Leave casings slightly under stuffed, you can always tighten them up with a few extra twists
                  2.If casings are full to bursting twist as little as possible
                  3. Depending on how they were stored and how old they are casings might have become dry and brittle. You can try leaving them uncovered in a refrigerator overnight to slightly rehydrate them.
                  4. Start sausage at a lower temp so the meat and water do not expand as rapidly.



                  Seasoning Clumping







                  Seasoning







                  NA







                  1.Seasoning Improperly stored
                  2. Exposed to moisture
                  3. Seasoning Old





                  1.You can put seasoning in the microwave to help loosen it but it must then be used quickly or it will harden back up
                  2. Store in cool dry place, or vacuum seal for long term storage
                  3. Discard and replace




                  Meat won't get "sticky"


















                  Cured Sausage


















                  Any


















                  1.Meat has not been mixed enough
                  2. Proteins have been denatured
                  3. Meat is too warm
















                  1.Mixing by hand will require a long time to achieve proper protein extraction. If you are using a machine mixer you will still have to mix for about 8 minutes
                  2.Something has happened to the proteins of your meat to denature them. It could be that they were exposed to an acidic environment or were previously exposed to too much heat but once they have been denatured you will not be able to get protein extraction.
                  3. Protein extraction will not work once the meat has gotten over a certain temperature, it is somewhere around 50° F. Unless you can quickly get the meat back under 40° the meat should be discarded





                  Casings Blowing Out While Stuffing












                  Sausage













                  Natural/Collagen













                  1.Casings are stuffed too tightly
                  2. Casings are either old or were not cared for properly
                  3. The casings are being twisted too much









                  1.Stuff casings are less full. For collagen this means until you can barely see the swirl pattern running down the casing, for natural casings leave casing under stuffed and tighten up when forming links.
                  2.Check casings before use, if they are dry or brittle discard casings.
                  3. Do not make as many twists on each link. With natural casings 2-3 twists is enough, for collagen the twist won't hold anyway, so just twists until links are separated.




                  Meat is Grey








                  Sausage








                  NA








                  1.Cure was not added.
                  2. Cure was not activated.
                  3. Hasn't gone through thermal processing yet





                  1.Add cure when mixing meat.
                  2.Cure was not left in the meat long enough and no cure accelerator was used.
                  3. When mixing cured sausage the meat will turn a brownish grey, it will not become the classic pink until it has gone through thermal processing.


                  Texture of Sausage is loose













                  Sausage














                  NA














                  1.Add cure when mixing meat.
                  2.Incorrect grinding size.
                  3. Proteins were denatured before cooking.
                  4. Meat was too lean.










                  1.Mix until the meat is sticky and tacky. You want it to stretch before breaking..
                  2.Fresh sausage should have some larger texture to it. For cured sausage it should be smooth with very little particles.
                  3. Do not add anything that can denature the meats, such as acid, while mixing meat. Make sure the meat you are using is in good condition.
                  4.Do not use meat less than 15% fat but if you do then use a binder like sure gel or carrot binder. Also, consider adding cold phosphate to increase the pH of the meat.

                  Stuffing is going slowly














                  Sausage














                  NA














                  1.Meat does not have enough fat/water.
                  2.Meat is too warm.
                  3. Trying to use too small stuffing tube/casing.











                  1.When mixing in seasoning and additives add additional water
                  2.Put meat in freezer before stuffing to bring down the temp and make the fat less sticky..
                  3. Increase the size of stuffing tube and casing.









                  .

                  Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                  B Offline
                  B Offline
                  bocephus
                  Team Orange Power User Canning Masterbuilt Veteran
                  wrote on last edited by
                  #15

                  Jonathon Split Casing (#3 Solution) Leave casing uncovered in fridge (Should this be uncovered in a bowl of water in fridge)?

                  1 Reply Last reply
                  1
                  • YooperDogY Offline
                    YooperDogY Offline
                    YooperDog
                    Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
                    wrote on last edited by
                    #16

                    Jonathon this a pretty good product. Quick easy to use, a lot of good input from above, will take a bit of tweaking and then a solid product.

                    1 Reply Last reply
                    1
                    • JonathonJ Offline
                      JonathonJ Offline
                      Jonathon
                      Team Blue Admin Walton's Employee Power User
                      wrote on last edited by
                      #17

                      OKay, thank you to everyone who gave their input. I am going to take it down, for now, then we will make some changes and launch it in a while with links to it from the header and from waltonsinc.com Thanks again guys!

                      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                      Ridley AcresR 1 Reply Last reply
                      2
                      • JonathonJ Jonathon

                        OKay, thank you to everyone who gave their input. I am going to take it down, for now, then we will make some changes and launch it in a while with links to it from the header and from waltonsinc.com Thanks again guys!

                        Ridley AcresR Offline
                        Ridley AcresR Offline
                        Ridley Acres
                        Regular Contributors
                        wrote on last edited by
                        #18

                        No, no Jonathon, THANK YOU!

                        1 Reply Last reply
                        1
                        • B Offline
                          B Offline
                          bocephus
                          Team Orange Power User Canning Masterbuilt Veteran
                          wrote on last edited by
                          #19

                          Jonathan,definitely thank you for all your work on it, I think it will help a lot of people.

                          1 Reply Last reply
                          2
                          • Ridley AcresR Offline
                            Ridley AcresR Offline
                            Ridley Acres
                            Regular Contributors
                            wrote on last edited by Ridley Acres
                            #20

                            I’m just really impressed with how much the Walton’s team interacts with the customer and not only seeks out their input to make their store better, but actually tries their suggestions.

                            gcbzdhd.gif

                            1 Reply Last reply
                            5
                            • Denny OD Offline
                              Denny OD Offline
                              Denny O
                              Power User Cast Iron Canning Green Mountain Grill
                              wrote on last edited by
                              #21

                              Excellent Jonathon
                              Let’s all just give him a big hand!

                              Denny O’s-Smokey Bones
                              I’d rather be sit’in in a boat and thinking about God,
                              Than sit’n in church and thinking about fish’in!

                              1 Reply Last reply
                              0
                              • JonathonJ Jonathon

                                Meatgistics Trouble Shooting Document

                                This document is to serve as a quick reference guide for people who have a specific issue and are looking for fixes and ways to avoid this on future projects.

                                Issue
                                Product
                                Casing
                                Cause
                                Fix

                                Dry Crumbly Sausage





                                Cured Sausage





                                Natural/Collagen





                                1.Low Fat Content
                                2. Denatured Protein
                                3. Fat rendered out during cooking process


                                1.70/30 Lean to Fat
                                2. Do not add acidic ingredients
                                3. Achieve protein extraction and use binder






                                Dry Crumbly Sausage

                                Fresh Sausage

                                Natural/Collagen

                                1.Low Fat Content
                                2. Denatured Protein
                                1.70/30 Lean to Fat
                                2. Do not add acidic ingredients

                                Casing Not Sticking












                                Summer Sausage












                                Fibrous/Inedible Collagen












                                1.Casings not properly prepared
                                2. Put in cooler too quickly
                                3. Not enough protein extraction










                                1.Fibrous Casings must be soaked for 30 minutes in hot water before being used / Inedible Collagen casings must be soaked in 15° C 15% salt solution for 15 minutes
                                2. Summer Sausage must be left out to air dry for at least an hour after they are taking out of the ice bath to allow them to dry, otherwise moisture will build up
                                3. When mixing you need to achieve the proper level of protein extraction or the fat will render out and become stuck between the casing and the meat.

                                Casings Not Peeling











                                Cured Sausage











                                Fibrous/Inedible Collagen











                                1.Casing not properly prepared
                                2. Product was not cooled down properly










                                1. Fibrous Casings must be soaked for 30 minutes in hot water before being used / Inedible Collagen casings must be soaked in 15° C 15% salt solution for 15 minutes
                                2. Once you have reached an internal temp of 160° you must either plunge the sausage into an ice bath for 20 minutes or shower it with cold water for 20 minutes on and off every minute with a fan blowing. This helps "set" the casing

                                Too Salty




                                Bacon




                                No casing




                                1.Too Much Cure Was injected
                                2. Product was not adequatley rinsed



                                1. Measure carefully with an accurate scale and inject
                                2. Rinse off the bacon with running water for 20 minutes instead of sitting in a meat lug of water.

                                Split Casing Cooking/Stuffing












                                Sausage













                                Natural/Collagen













                                1.Casings were stuffed too tightly
                                2. Casings were twisted too much
                                3. Casings are old 4.Cooked at too high an initial temperature










                                1.Leave casings slightly under stuffed, you can always tighten them up with a few extra twists
                                2.If casings are full to bursting twist as little as possible
                                3. Depending on how they were stored and how old they are casings might have become dry and brittle. You can try leaving them uncovered in a refrigerator overnight to slightly rehydrate them.
                                4. Start sausage at a lower temp so the meat and water do not expand as rapidly.



                                Seasoning Clumping







                                Seasoning







                                NA







                                1.Seasoning Improperly stored
                                2. Exposed to moisture
                                3. Seasoning Old





                                1.You can put seasoning in the microwave to help loosen it but it must then be used quickly or it will harden back up
                                2. Store in cool dry place, or vacuum seal for long term storage
                                3. Discard and replace




                                Meat won't get "sticky"


















                                Cured Sausage


















                                Any


















                                1.Meat has not been mixed enough
                                2. Proteins have been denatured
                                3. Meat is too warm
















                                1.Mixing by hand will require a long time to achieve proper protein extraction. If you are using a machine mixer you will still have to mix for about 8 minutes
                                2.Something has happened to the proteins of your meat to denature them. It could be that they were exposed to an acidic environment or were previously exposed to too much heat but once they have been denatured you will not be able to get protein extraction.
                                3. Protein extraction will not work once the meat has gotten over a certain temperature, it is somewhere around 50° F. Unless you can quickly get the meat back under 40° the meat should be discarded





                                Casings Blowing Out While Stuffing












                                Sausage













                                Natural/Collagen













                                1.Casings are stuffed too tightly
                                2. Casings are either old or were not cared for properly
                                3. The casings are being twisted too much









                                1.Stuff casings are less full. For collagen this means until you can barely see the swirl pattern running down the casing, for natural casings leave casing under stuffed and tighten up when forming links.
                                2.Check casings before use, if they are dry or brittle discard casings.
                                3. Do not make as many twists on each link. With natural casings 2-3 twists is enough, for collagen the twist won't hold anyway, so just twists until links are separated.




                                Meat is Grey








                                Sausage








                                NA








                                1.Cure was not added.
                                2. Cure was not activated.
                                3. Hasn't gone through thermal processing yet





                                1.Add cure when mixing meat.
                                2.Cure was not left in the meat long enough and no cure accelerator was used.
                                3. When mixing cured sausage the meat will turn a brownish grey, it will not become the classic pink until it has gone through thermal processing.


                                Texture of Sausage is loose













                                Sausage














                                NA














                                1.Add cure when mixing meat.
                                2.Incorrect grinding size.
                                3. Proteins were denatured before cooking.
                                4. Meat was too lean.










                                1.Mix until the meat is sticky and tacky. You want it to stretch before breaking..
                                2.Fresh sausage should have some larger texture to it. For cured sausage it should be smooth with very little particles.
                                3. Do not add anything that can denature the meats, such as acid, while mixing meat. Make sure the meat you are using is in good condition.
                                4.Do not use meat less than 15% fat but if you do then use a binder like sure gel or carrot binder. Also, consider adding cold phosphate to increase the pH of the meat.

                                Stuffing is going slowly














                                Sausage














                                NA














                                1.Meat does not have enough fat/water.
                                2.Meat is too warm.
                                3. Trying to use too small stuffing tube/casing.











                                1.When mixing in seasoning and additives add additional water
                                2.Put meat in freezer before stuffing to bring down the temp and make the fat less sticky..
                                3. Increase the size of stuffing tube and casing.









                                .

                                Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                Denny OD Offline
                                Denny OD Offline
                                Denny O
                                Power User Cast Iron Canning Green Mountain Grill
                                wrote on last edited by
                                #22

                                Jonathon
                                Giving You A Realy Big Hand.jpg

                                Denny O’s-Smokey Bones
                                I’d rather be sit’in in a boat and thinking about God,
                                Than sit’n in church and thinking about fish’in!

                                kyleK zbigjeffZ cdavisC 3 Replies Last reply
                                4
                                • Denny OD Denny O

                                  Jonathon
                                  Giving You A Realy Big Hand.jpg

                                  kyleK Offline
                                  kyleK Offline
                                  kyle
                                  Regular Contributors Veteran Canning Team Blue Power User Sous Vide
                                  wrote on last edited by
                                  #23

                                  @dennyo that’s funny

                                  hey vegetarians, my food poops on your food!

                                  1 Reply Last reply
                                  2
                                  • Denny OD Denny O

                                    Jonathon
                                    Giving You A Realy Big Hand.jpg

                                    zbigjeffZ Offline
                                    zbigjeffZ Offline
                                    zbigjeff
                                    Sous Vide Team Blue Power User Regular Contributors Cast Iron
                                    wrote on last edited by
                                    #24

                                    @dennyo I had to unroll a bunch of sheets off the paper towel roll to catch the drips from all that sarcasm regarding “THE HAND”. LMAO. You guys are what I needed today. Thanks!!!

                                    1 Reply Last reply
                                    1
                                    • Denny OD Denny O

                                      Jonathon
                                      Giving You A Realy Big Hand.jpg

                                      cdavisC Offline
                                      cdavisC Offline
                                      cdavis
                                      Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
                                      wrote on last edited by
                                      #25

                                      @dennyo 🤣

                                      1 Reply Last reply
                                      0
                                      • Denny OD Offline
                                        Denny OD Offline
                                        Denny O
                                        Power User Cast Iron Canning Green Mountain Grill
                                        wrote on last edited by Denny O
                                        #26

                                        Well chefs, when you got paws larger than Grizzly bears like I have and I can’t do much more than that to give an “At A Boy” shout out that means anything more.

                                        Denny O’s-Smokey Bones
                                        I’d rather be sit’in in a boat and thinking about God,
                                        Than sit’n in church and thinking about fish’in!

                                        1 Reply Last reply
                                        3
                                        • JonathonJ Jonathon

                                          Power-User Regular-Contributors Any thoughts on this.

                                          badfire2625B Offline
                                          badfire2625B Offline
                                          badfire2625
                                          Team Orange Regular Contributors Dry Cured Sausage
                                          wrote on last edited by badfire2625
                                          #27

                                          Jonathon I just found this and I’m going to copy it into a document for my processing notebook so I can reference it when I’m not at the computer. Which seems to be fairly often lately. Thank you! This is going to be a tremendous help!undefined

                                          GWG8541G 1 Reply Last reply
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