How To Make Homemade Sausage & Brats - Recipe
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I smoked up 25 lbs of brats 30 pork and 70 deer. I used the natural hog casings 32-35mm. I smoked them for an 1.5 hours at 140 degrees and then at 185 until I reached an internal temp of 160. The casings were really rubbery when i was done and made them really chewy. Any ideas what im doing wrong
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kking Did you follow the bratwurst process where you grind through 3/16 plate and then mix in the seasoning without getting protein extraction? The reason I ask is that you wouldn’t normally cook bratwurst like that. Bratwurst is a fresh product so that means that no cure has been added and by keeping it at that lower temp for that length of time you might have grown some bacteria and microorganisms in there that could throw off the taste and texture of the meat. I’m not sure if this would have affected the casing but it is a natural product.
So if you did make a bratwurst and then smoked it like you would a smoked sausage, then what MIGHT have happened is that the fat rendered out of the product and started “cooking” the casing basically in the fat. This doesn’t happen when you are making smoked sausage because the protein extraction will keep the meat, fat, water and other additives all bound up together.
I will say I prefer using collagen casings because I think the natural casings do get a little bit rubbery when they are smoked, so that could be what it is. Have you smoked other sausages with natural casings in the past and been okay with them?
Other things it could possibly have been:
Not soaking the casings long enough
Poor Casings or Old Casings (Unlikely but I am running out of thoughts here!)Im hoping someone else has a better idea because other than the fat rendering out I don’t think any of my suggestions were the likely cause. Does anyone have some possibility that I missed?
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kking Did you follow the bratwurst process where you grind through 3/16 plate and then mix in the seasoning without getting protein extraction? The reason I ask is that you wouldn’t normally cook bratwurst like that. Bratwurst is a fresh product so that means that no cure has been added and by keeping it at that lower temp for that length of time you might have grown some bacteria and microorganisms in there that could throw off the taste and texture of the meat. I’m not sure if this would have affected the casing but it is a natural product.
So if you did make a bratwurst and then smoked it like you would a smoked sausage, then what MIGHT have happened is that the fat rendered out of the product and started “cooking” the casing basically in the fat. This doesn’t happen when you are making smoked sausage because the protein extraction will keep the meat, fat, water and other additives all bound up together.
I will say I prefer using collagen casings because I think the natural casings do get a little bit rubbery when they are smoked, so that could be what it is. Have you smoked other sausages with natural casings in the past and been okay with them?
Other things it could possibly have been:
Not soaking the casings long enough
Poor Casings or Old Casings (Unlikely but I am running out of thoughts here!)Im hoping someone else has a better idea because other than the fat rendering out I don’t think any of my suggestions were the likely cause. Does anyone have some possibility that I missed?
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kking If you are making a bratwurst I wouldn’t recommend smoking it. If you want to add some smoke flavor to it I would either add Hickory Smoke Powder during the mixing process or get something like an Amaz-en Tube or the Flip Professional Smoke Box to add smoke as you grill them at medium heat.
When I am cooking brats on my pellet grill at home I set the temp to 315° and cook until it is 160° for pork and 165 for chicken.
If you are wanting to make a smoked product out of any bratwurst seasoning just buy some sure cure and then use the bratwurst seasoning and follow the grinding and mixing instructions from Cured Sausage 108 - Basics For Making Smoked Sausage.
That’s my advice at least!
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kking If you are making a bratwurst I wouldn’t recommend smoking it. If you want to add some smoke flavor to it I would either add Hickory Smoke Powder during the mixing process or get something like an Amaz-en Tube or the Flip Professional Smoke Box to add smoke as you grill them at medium heat.
When I am cooking brats on my pellet grill at home I set the temp to 315° and cook until it is 160° for pork and 165 for chicken.
If you are wanting to make a smoked product out of any bratwurst seasoning just buy some sure cure and then use the bratwurst seasoning and follow the grinding and mixing instructions from Cured Sausage 108 - Basics For Making Smoked Sausage.
That’s my advice at least!
Jonathon thanks for the help. However I did add sure cure to it when I mixed it and stuffed it. Is the issue I’m using the wrong casing? Do the natural casing not hold up to that slow cooking process. I guess I called them brats because I used brat seasoning.
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kking Gotcha! Okay, that changes things a little, if you added sure cure then the only other difference is the grinding and mixing. All of that is contained in the article I posted in my previous one, so if you ground and mixed as I did in that video that . I’m glad people are starting to try adding cure to traditionally fresh products, it’s a great way to experience new flavors!
Since there was nothing bad growing in your meat (since you used sure cure) then I think the most likely thing would be either be some fat rendering out and essentially basting the casing in fat(which would have happened if you did not get enough protein extraction), or it might just have been a less than perfect batch of casings. They are natural casings and even though they are processed there is going to be some variability. You certainly can use natural hog casings to smoke sausage, people do it often, I just prefer collagen because I find it so much easier to work with and I like the snap of it better.
The major downside to collagen is that it will not accept a twist as natural casings will.
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kking Gotcha! Okay, that changes things a little, if you added sure cure then the only other difference is the grinding and mixing. All of that is contained in the article I posted in my previous one, so if you ground and mixed as I did in that video that . I’m glad people are starting to try adding cure to traditionally fresh products, it’s a great way to experience new flavors!
Since there was nothing bad growing in your meat (since you used sure cure) then I think the most likely thing would be either be some fat rendering out and essentially basting the casing in fat(which would have happened if you did not get enough protein extraction), or it might just have been a less than perfect batch of casings. They are natural casings and even though they are processed there is going to be some variability. You certainly can use natural hog casings to smoke sausage, people do it often, I just prefer collagen because I find it so much easier to work with and I like the snap of it better.
The major downside to collagen is that it will not accept a twist as natural casings will.
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kking It wouldn’t necessarily hurt anything, the only real danger you would run into is getting some case hardening. That is where the outside cooks too quickly and will not pass heat into the center. So you get an overcooked outside and an undercooked inside. If you stick to your previous smoke schedule and get good protein extraction when mixing (should be sticky and stretch if you grab a handful) then you should be good!
If you get protein extraction my recommendation is low and slow!
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Tdonley There are 6 tspns of cure to a 1 oz package so you can use that to figure it out. We also made a Cure Conversion Char which has Sure Cure, and other cures, broken down into weight and volume by 1 lb and 5 lb batches.
We also did one for Seasonings and Additives.
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@cruise-dw I think it is a little small for Brats yes. A 1/8 plate is better as a second grind plate for snack sticks, summer sausages or other cured products. For Bratwursts a 3/8 plate it going to give you a better consistency for a fresh product. If you are using a 1/8 plate for your first grind that is going to take a long time and it will cause a little too much stress on your meat. Switching will, at the very least, help speed up your process!
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I am making 25# of south of the boarder cheddarwurst sausages. The spice bag says to add 1oz of sure cure. What is the dif between sure cure and sure gel? And what are the proper times to use each product?
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Brian Schillinger Sure Cure should be made when making a smoked or cured sausage, if you are making a brat just leave it out, there is no need for it, it is sodium nitrite and salt and is designed to keep the meat safe through the smoking process and preserve the smoked flavor.
Sure Gel is a binder and also doesn’t need to be used if you are making a fresh sausage like a bratwurst. It won’t hurt anything to use sure gel in a bratwurst and it will increase your yield but you dont really need it! You would have better luck adding Carrot Fiber as this won’t cause protein extraction during the mixing process
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I’m going to make a batch of fresh brats using the cheddarwurst seasoning and some high temp cheddar. My meat block will be about 60 venison / 40 pork butt (it just happens to be what I have on hand). My question is in regards to adding some carrot fiber. I’m a big fan of using it in basically any smoked snack stick or summer sausage - for moisture retention during smoking. Is there any benefit to adding it to a fresh sausage - again for moisture? I definitely prefer moist over dry in a fresh sausage link. Is there any down side to adding it?
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leafthebeef Yes, there is some argument for still adding it. If it was 100 pork butt I would say that the only real benefit you will notice is a yield enhancement of around 5% but since you are using more venison I would recommend that you do add it. This will help make up for the lack of fat in the venison by holding more moisture in the meat.
I cannot, off the top of my head, think of any product or meat block where I would strongly suggest not using carrot fiber, in fresh sausage I wouldnt recommend you add Sure Gel, Soy Protein as they are going to make it easier to get protein extraction (which you do not want in fresh sausage) but Carrot Fiber doesn’t really do that so you are free to use it!
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leafthebeef Yes, there is some argument for still adding it. If it was 100 pork butt I would say that the only real benefit you will notice is a yield enhancement of around 5% but since you are using more venison I would recommend that you do add it. This will help make up for the lack of fat in the venison by holding more moisture in the meat.
I cannot, off the top of my head, think of any product or meat block where I would strongly suggest not using carrot fiber, in fresh sausage I wouldnt recommend you add Sure Gel, Soy Protein as they are going to make it easier to get protein extraction (which you do not want in fresh sausage) but Carrot Fiber doesn’t really do that so you are free to use it!
Jonathon I see in your response post on the 4th, that you state sure gel can be used in fresh sausage but is not needed. can you explain why it isn’t needed? thanks
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Lunkerchaser Yeah, sure gel isn’t recommended in a bratwurst because of its ability in speeding up the protein extraction process, which is something we don’t want in fresh sausage. I realise now that the 4th comment could be misleading so I am going to change it, it isn’t really going to cause any problems but if you are looking for a binder to add to fresh sausage carrot fiber would be better. Thanks!
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Lunkerchaser Yeah, sure gel isn’t recommended in a bratwurst because of its ability in speeding up the protein extraction process, which is something we don’t want in fresh sausage. I realise now that the 4th comment could be misleading so I am going to change it, it isn’t really going to cause any problems but if you are looking for a binder to add to fresh sausage carrot fiber would be better. Thanks!
Jonathon that makes sense, thank you !
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Hi there, we have had wonderful success with your snack stick recipes, now we are trying to make some brats. On the recipe there are no cooking instructions. My smoker/oven has a temp high of 250. Could you please give me advice on cooking time and temps? Thank you
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