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  6. Stop Crushing Vacuum Sealed Foods

Stop Crushing Vacuum Sealed Foods

Scheduled Pinned Locked Moved Food Packaging
meat hacksvacuum pouchespackaging
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  • AustinA Offline
    AustinA Offline
    Austin
    Team Orange Walton's Employee Admin
    wrote on last edited by
    #1






    Meat Hacks: Stop Crushing Vacuum Sealed Foods

    Learn how to stop crushing bratwursts, fresh sausage, and other foods when vacuum packaging with Walton's and Meatgistics. Watch the video, read the guide, and then post your questions or comments below.

    Meat Hacks

    How to stop crushing vacuum sealed foods?
    A question we get a lot is “How do I keep bratwursts or other fresh sausage from getting crushed and flattened when I vacuum package them?” The answer to this is extremely simple, but one that a lot of people don’t initially think of. After making brats or any other fresh sausage, if you go straight to the vacuum sealer, the lack of pressure in the bag will cause the bag to collapse onto the sausage and flatten it out, making it have an awful appearance. They still taste great, but we also want them to look great! Instead of immediately vacuum packaging, throw the sausage into your freezer on a tray, plate, or meat lug, then go back to cleaning up your sausage stuffer, and prep areas. After about an hour, you can go back to the freezer, grab the brats or sausage, and begin vacuum packaging. Even if you can’t wait a full hour or more, even just 15-30 minutes in the freezer can help. All we are trying to do is begin to freeze the outside layer of the sausage and get them to crisp up a little bit and that slightly hardened exterior then won’t collapse under the pressure of the vacuum sealer, allowing you to keep perfectly shaped brats or sausage and the absolute best appearance until you’re ready to grill and eat them!

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    • KillerNomsK Offline
      KillerNomsK Offline
      KillerNoms
      Team Orange
      wrote on last edited by
      #2

      This also works on even more delicate items than sausages… such as bread. There is a limit though. Firm breads do great if frozen first, but really delicate things like a croissant or flaky biscuit may not have enough structural integrity even when frozen.

      Whatever you’re thawing, if it could deform you should pierce or snip a corner of the bag when you remove the package from the freezer. Otherwise the “moosh” might have only been delayed, not prevented.

      Regards,

      Steve Jones
      https://KillerNoms.com

      1 Reply Last reply
      1
      • JonathonJ Offline
        JonathonJ Offline
        Jonathon
        Team Blue Admin Walton's Employee Power User
        wrote on last edited by
        #3

        KillerNoms Interesting, so youre pointing out that if it is vac-packed while it is frozen, but the vacuum remains and it thaws out that the vacuum could deform it as it thaws?

        Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

        AdamCAA KillerNomsK 2 Replies Last reply
        0
        • JonathonJ Jonathon

          KillerNoms Interesting, so youre pointing out that if it is vac-packed while it is frozen, but the vacuum remains and it thaws out that the vacuum could deform it as it thaws?

          AdamCAA Offline
          AdamCAA Offline
          AdamCA
          Team Blue Regular Contributors Green Mountain Grill Masterbuilt
          wrote on last edited by
          #4

          Jonathon it absolutely will flatten out a sausage as it thaws out…ask me how I know 😬

          1 Reply Last reply
          0
          • JonathonJ Jonathon

            KillerNoms Interesting, so youre pointing out that if it is vac-packed while it is frozen, but the vacuum remains and it thaws out that the vacuum could deform it as it thaws?

            KillerNomsK Offline
            KillerNomsK Offline
            KillerNoms
            Team Orange
            wrote on last edited by
            #5

            Jonathon Yeah. The forces that flatten it when first vacuumed are the same when it is thawed - unless the bag seal has failed in some way. Only the frozen state prevents it.

            Regards,

            Steve Jones
            https://KillerNoms.com

            1 Reply Last reply
            1
            • Tex_77T Offline
              Tex_77T Offline
              Tex_77
              Team Blue Power User Traeger Primo Grills PK Grills Canning Sous Vide Community Moderator
              wrote on last edited by
              #6

              I haven’t ever noticed any flattening in mine once thawed, but I have some thawing now, so I will check them out when I open them.

              Isaiah 5:22 Woe to those who are heroes at drinking wine and champions at mixing drinks

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              1
              • JonathonJ Offline
                JonathonJ Offline
                Jonathon
                Team Blue Admin Walton's Employee Power User
                wrote on last edited by
                #7

                Tex_77 Yeah, this seems like something that would be fun to check. I think KillerNoms is talking more about delicate stuff though?

                Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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                • HerbcoFoodH Offline
                  HerbcoFoodH Offline
                  HerbcoFood
                  Regular Contributors Team Orange Sous Vide
                  wrote on last edited by
                  #8

                  Mind blown on the par freezing of the sausages.

                  Also those hands on the shelf are creepy at first glance.

                  C 1 Reply Last reply
                  0
                  • HerbcoFoodH HerbcoFood

                    Mind blown on the par freezing of the sausages.

                    Also those hands on the shelf are creepy at first glance.

                    C Offline
                    C Offline
                    calldoctoday
                    Team Blue Power User Regular Contributors
                    wrote on last edited by
                    #9

                    HerbcoFood Yes, it really works. We do it on a lot of things, but I will have to admit, we end up par-freezing things a bit longer than an hour sometimes, but it still works out well. We also lightly oil the pan, etc. so the meat does not stick to the pan after you par-freeze & comes right up, ready to permatize.

                    1 Reply Last reply
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                    • johnsbrewhouseJ Offline
                      johnsbrewhouseJ Offline
                      johnsbrewhouse
                      Team Blue Regular Contributors Traeger Power User Veteran Sous Vide Canning
                      wrote on last edited by
                      #10

                      I freeze mine, then vacuum seal them but not to the complete cycle on my chamber sealer. When I ready to cook them, I thaw them in the fridge for a day then sous vide them to 130 degrees before I put them on the grill.

                      Dr_PainD 1 Reply Last reply
                      1
                      • processheadP Offline
                        processheadP Offline
                        processhead
                        Regular Contributors Power User
                        wrote on last edited by
                        #11

                        I lay out the sausages, meat, or what ever I want to freeze on wax paper covered pans and sheets. No sticking when it freezes.

                        Paul

                        B 1 Reply Last reply
                        1
                        • johnsbrewhouseJ johnsbrewhouse

                          I freeze mine, then vacuum seal them but not to the complete cycle on my chamber sealer. When I ready to cook them, I thaw them in the fridge for a day then sous vide them to 130 degrees before I put them on the grill.

                          Dr_PainD Offline
                          Dr_PainD Offline
                          Dr_Pain
                          Sous Vide Dry Cured Sausage Traeger Team Blue
                          wrote on last edited by
                          #12

                          johnsbrewhouse said in Stop Crushing Vacuum Sealed Foods:

                          I freeze mine, then vacuum seal them but not to the complete cycle on my chamber sealer. When I ready to cook them, I thaw them in the fridge for a day then sous vide them to 130 degrees before I put them on the grill.

                          I do the Sous Vide as well. Best invention in the world (in my opinion)

                          1 Reply Last reply
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                          • processheadP processhead

                            I lay out the sausages, meat, or what ever I want to freeze on wax paper covered pans and sheets. No sticking when it freezes.

                            B Offline
                            B Offline
                            bocephus
                            Team Orange Power User Canning Masterbuilt Veteran
                            wrote on last edited by
                            #13

                            processhead I do the same thing when I make sausage.

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