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  5. Another Rookie Question on Smoked Sausage

Another Rookie Question on Smoked Sausage

Scheduled Pinned Locked Moved Meat Processing
25 Posts 9 Posters 1.0k Views 9 Watching
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  • M Offline
    M Offline
    mikesr
    Yearling
    wrote on last edited by
    #3

    Not really, 2/3 of the way to the top of the smoker cabinet. 24" or so above the heater element.

    1 Reply Last reply
    0
    • M Offline
      M Offline
      MT Elk Hunter
      Yearling
      wrote on last edited by
      #4

      When you say “fresh” sausage casings, are your referring to natural casings or new fibrous or collagen casings?

      M 1 Reply Last reply
      0
      • M mikesr

        I posted a while back about tough natural skins on smoked sausage. Thank you for your much needed advice that I have put into practice. I purchased an Auber temperature controller (a great product) to more precisely control temperature and employed Jonathan’s smoke schedule:
        125 - 1 hour
        140 - 1hour
        155 - 1 hour
        175 to 160 degrees internal
        The sausage has a fantastic flavor, but skins are still leathery to the point of being unchewable. I pretty much follow the procedures shown in the Meatgistics recipes and videos. I rinse and soak the fresh casings overnight before stuffing. I humidify the smoker cabinet with a water pan. This last batch, I soaked them in an ice bath after they reached the proper internal temperature. That helped a little, but not nearly enough. The skins are still inedible. FYI, we do enjoy a snap, but these don’t snap, they tear. Any suggestions would be much appreciated. Thanks.

        U Offline
        U Offline
        unclelar1
        wrote on last edited by
        #5

        mikesr I never smoke my sausage that hot.
        Because I always cook it some way before I eat it.
        I make allot of kielbasa, and I hang overnight in cooler. Then smoke for 10 hrs and never let smoker get over 125* I start slow and it usually takes about 2 hrs to get to my maintain temp.
        Rarely is casings tougher than a light snap.
        Once in a while I get tough casing but attribute it to bad casings

        M ChefC 2 Replies Last reply
        1
        • M MT Elk Hunter

          When you say “fresh” sausage casings, are your referring to natural casings or new fibrous or collagen casings?

          M Offline
          M Offline
          mikesr
          Yearling
          wrote on last edited by
          #6

          MT Elk Hunter - I’m using natural hog casings.

          M 1 Reply Last reply
          0
          • U unclelar1

            mikesr I never smoke my sausage that hot.
            Because I always cook it some way before I eat it.
            I make allot of kielbasa, and I hang overnight in cooler. Then smoke for 10 hrs and never let smoker get over 125* I start slow and it usually takes about 2 hrs to get to my maintain temp.
            Rarely is casings tougher than a light snap.
            Once in a while I get tough casing but attribute it to bad casings

            M Offline
            M Offline
            mikesr
            Yearling
            wrote on last edited by
            #7

            unclelar1 - I’ve not heard of smoking the sausage at such a sustained low temp - I think you would call that cold smoking the sausage. Do you then grill or otherwise cook the sausage to 160 degrees?

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            0
            • U Offline
              U Offline
              unclelar1
              wrote on last edited by
              #8

              Yes, it is cooked before eating.
              Simmered in kraut w/ potatoes, or with pierogies.
              Or grilled.

              M 1 Reply Last reply
              1
              • U unclelar1

                Yes, it is cooked before eating.
                Simmered in kraut w/ potatoes, or with pierogies.
                Or grilled.

                M Offline
                M Offline
                mikesr
                Yearling
                wrote on last edited by
                #9

                unclelar1 - Thanks. Are you able to freeze/thaw/cook and get the same results? Do you use cure? Natural casings?

                U 1 Reply Last reply
                -1
                • M mikesr

                  MT Elk Hunter - I’m using natural hog casings.

                  M Offline
                  M Offline
                  MT Elk Hunter
                  Yearling
                  wrote on last edited by
                  #10

                  mikesr how many hours does it take to reach your desired internal temp? Are you running of water and experiencing a stall?

                  M 2 Replies Last reply
                  0
                  • M MT Elk Hunter

                    mikesr how many hours does it take to reach your desired internal temp? Are you running of water and experiencing a stall?

                    M Offline
                    M Offline
                    mikesr
                    Yearling
                    wrote on last edited by
                    #11

                    MT Elk Hunter - Starting from refrigerator temp, I’d say 4 - 5 hours.

                    1 Reply Last reply
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                    • M MT Elk Hunter

                      mikesr how many hours does it take to reach your desired internal temp? Are you running of water and experiencing a stall?

                      M Offline
                      M Offline
                      mikesr
                      Yearling
                      wrote on last edited by
                      #12

                      MT Elk Hunter - Not running out of water, and I don’t think I’m experiencing a stall such as I have with a pork shoulder or brisket. Thanks Elk Hunter.

                      1 Reply Last reply
                      0
                      • M mikesr

                        unclelar1 - Thanks. Are you able to freeze/thaw/cook and get the same results? Do you use cure? Natural casings?

                        U Offline
                        U Offline
                        unclelar1
                        wrote on last edited by
                        #13

                        mikesr Yes , I vacuum seal and feeze.
                        It always taste better fresh but you dont lose much in the freezer, especially with the vac seal.I use all natural hog casing. and I use the proper ratio of pink cure on all my smoked sausage and jerky
                        my kielbasa is the only smoked sausage I smoke at a lower temp.
                        my sticks and salami etc. I always smoke til proper internal of finish in my slow cook oven till proper temp.

                        M 1 Reply Last reply
                        0
                        • U unclelar1

                          mikesr Yes , I vacuum seal and feeze.
                          It always taste better fresh but you dont lose much in the freezer, especially with the vac seal.I use all natural hog casing. and I use the proper ratio of pink cure on all my smoked sausage and jerky
                          my kielbasa is the only smoked sausage I smoke at a lower temp.
                          my sticks and salami etc. I always smoke til proper internal of finish in my slow cook oven till proper temp.

                          M Offline
                          M Offline
                          mikesr
                          Yearling
                          wrote on last edited by
                          #14

                          unclelar1 - Thanks Unclelar1. I may give that a try. Your process is very different from anything I’ve tried. I’d love to get rid of that tough casing.

                          1 Reply Last reply
                          0
                          • U unclelar1

                            mikesr I never smoke my sausage that hot.
                            Because I always cook it some way before I eat it.
                            I make allot of kielbasa, and I hang overnight in cooler. Then smoke for 10 hrs and never let smoker get over 125* I start slow and it usually takes about 2 hrs to get to my maintain temp.
                            Rarely is casings tougher than a light snap.
                            Once in a while I get tough casing but attribute it to bad casings

                            ChefC Offline
                            ChefC Offline
                            Chef
                            Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
                            wrote on last edited by
                            #15

                            unclelar1 That is how I do a smoked sausage when I do large barbecues. I fully cook it prior to serving. Always a very light snap at best. Very tender.

                            M 1 Reply Last reply
                            1
                            • ChefC Chef

                              unclelar1 That is how I do a smoked sausage when I do large barbecues. I fully cook it prior to serving. Always a very light snap at best. Very tender.

                              M Offline
                              M Offline
                              mikesr
                              Yearling
                              wrote on last edited by
                              #16

                              Chef - Thanks. I will try it.

                              1 Reply Last reply
                              0
                              • M mikesr

                                I posted a while back about tough natural skins on smoked sausage. Thank you for your much needed advice that I have put into practice. I purchased an Auber temperature controller (a great product) to more precisely control temperature and employed Jonathan’s smoke schedule:
                                125 - 1 hour
                                140 - 1hour
                                155 - 1 hour
                                175 to 160 degrees internal
                                The sausage has a fantastic flavor, but skins are still leathery to the point of being unchewable. I pretty much follow the procedures shown in the Meatgistics recipes and videos. I rinse and soak the fresh casings overnight before stuffing. I humidify the smoker cabinet with a water pan. This last batch, I soaked them in an ice bath after they reached the proper internal temperature. That helped a little, but not nearly enough. The skins are still inedible. FYI, we do enjoy a snap, but these don’t snap, they tear. Any suggestions would be much appreciated. Thanks.

                                Riley RenwickR Offline
                                Riley RenwickR Offline
                                Riley Renwick
                                Yearling
                                wrote on last edited by
                                #17

                                mikesr Try holding your sausage overnight in a tub of Tupperware with a lid in a room that is slightly chilled. The condensation from the residual heat off the sausage will soften the skins.

                                M 1 Reply Last reply
                                0
                                • Riley RenwickR Riley Renwick

                                  mikesr Try holding your sausage overnight in a tub of Tupperware with a lid in a room that is slightly chilled. The condensation from the residual heat off the sausage will soften the skins.

                                  M Offline
                                  M Offline
                                  mikesr
                                  Yearling
                                  wrote on last edited by
                                  #18

                                  Riley Renwick - Thanks Riley. Is that pre or post-smoking?

                                  1 Reply Last reply
                                  0
                                  • M Offline
                                    M Offline
                                    mikesr
                                    Yearling
                                    wrote on last edited by
                                    #19

                                    Would collagen casings produce a more tender bite out of the smoker?

                                    M 1 Reply Last reply
                                    0
                                    • Riley Renwick 0R Offline
                                      Riley Renwick 0R Offline
                                      Riley Renwick 0
                                      wrote on last edited by
                                      #20

                                      Post smoking

                                      1 Reply Last reply
                                      0
                                      • M mikesr

                                        Would collagen casings produce a more tender bite out of the smoker?

                                        M Offline
                                        M Offline
                                        MT Elk Hunter
                                        Yearling
                                        wrote on last edited by
                                        #21

                                        mikesr Natural casings have a better snap when bitten.

                                        1 Reply Last reply
                                        0
                                        • JonathonJ Offline
                                          JonathonJ Offline
                                          Jonathon
                                          Team Blue Admin Walton's Employee Power User
                                          wrote on last edited by
                                          #22

                                          MT Elk Hunter So I agree but I have documentation from Devro that says otherwise, which is a great example of how anyone can make any study say anything they want! Im guessing humidity is your major issue, usually, when I have a tougher casing something went wrong with humidity in the smoker. If you haven’t already check out this post https://meatgistics.waltonsinc.com/topic/1099/cured-sausage-205-advanced-thermal-processing

                                          Recently I have found that using a shammy type material works even better, it takes up a little more space but it was able to completely empty an oversized water bowl in the PK in just a few hours.

                                          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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