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  5. Rookie Questions on Smoker Sausage

Rookie Questions on Smoker Sausage

Scheduled Pinned Locked Moved Meat Processing
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  • JonathonJ Offline
    JonathonJ Offline
    Jonathon
    Team Blue Admin Walton's Employee Power User
    wrote on last edited by
    #26

    TexLaw Sorry, misunderstood your question. I start the original clock when it it is at temp but then I don’t adjust the future times. So, start at 120 (put product in at 120) for an hour and then as soon as I adjust the temp the next phase has begun and I start counting down. That went from a good question to a great question and it will be on some sort of video post in the future, you’ll get credit for it!

    Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

    TexLawT 1 Reply Last reply
    1
    • M mikesr

      Thanks Joe1. That’s the system my research has led me to. It’s great to hear that it works as advertised. I thought about upgrading my smoker too. Only problem: it’s built in to an outdoor cook center and nothing else would fit. Sounds like the Auber Instruments is at least part of the solution. Thanks!

      S Offline
      S Offline
      sidpost
      Team Blue
      wrote on last edited by
      #27

      mikesr said in Rookie Questions on Smoker Sausage:

      Thanks Joe1. That’s the system my research has led me to. It’s great to hear that it works as advertised. I thought about upgrading my smoker too. Only problem: it’s built in to an outdoor cook center and nothing else would fit. Sounds like the Auber Instruments is at least part of the solution. Thanks!

      The older analog electric smokers can be problematic with temperature control. This doesn’t matter so much with butts, hams, etc. but, with more delicate smokes just doesn’t work well.

      A small IVC (Insulated Vertical Cabinet) may fit in your fabbed in spot for the Cookshack. If take measurements, Humphrey’s from the NorthEast can custom build to fit your kitchen center. Backwoods is another possible solution.

      The other option for this type of smoking is a cold smoker. You can always finish it off hotter and faster there or give it a quick blast in the Cookshack. Personally, for this type of smoke, I would start with one my WSM (Weber Smokey Mountain) where I can really throttle down for a slow smoke and then open up for a high heat finish. Craigslist and Letsgo is your friend here. I got a 14" and an 18" model both like new and gently used for $100 by watching the listings for one not being loved in someone’s garage or shed.

      M 2 Replies Last reply
      1
      • JonathonJ Jonathon

        TexLaw Sorry, misunderstood your question. I start the original clock when it it is at temp but then I don’t adjust the future times. So, start at 120 (put product in at 120) for an hour and then as soon as I adjust the temp the next phase has begun and I start counting down. That went from a good question to a great question and it will be on some sort of video post in the future, you’ll get credit for it!

        TexLawT Offline
        TexLawT Offline
        TexLaw
        Team Orange PK100 Sous Vide Power User
        wrote on last edited by
        #28

        Jonathon Thanks for clearing that up!

        1 Reply Last reply
        0
        • JonathonJ Jonathon

          mikesr Stepping up your temps is the first thing I would try. Follow this smoke schedule and see if it works better
          Set up your smoker and hang your sausage on smoke sticks or lay on racks and smoke at
          125F for 1 hour
          140F for 1 hour
          155F for 2 hours
          175F until internal meat temp of 160F
          Got that from here https://meatgistics.waltonsinc.com/topic/761/cured-sausage-108-basics-for-making-smoked-sausage/2

          M Offline
          M Offline
          mikesr
          Yearling
          wrote on last edited by
          #29

          Jonathon Jonathon, My smoker is too imprecise for a smoking schedule like that and I suspect that that’s one of the causes of the problems. I just ordered an Auber temperature controller and I’m hoping that will make the difference.

          J 1 Reply Last reply
          0
          • S sidpost

            mikesr said in Rookie Questions on Smoker Sausage:

            Thanks Joe1. That’s the system my research has led me to. It’s great to hear that it works as advertised. I thought about upgrading my smoker too. Only problem: it’s built in to an outdoor cook center and nothing else would fit. Sounds like the Auber Instruments is at least part of the solution. Thanks!

            The older analog electric smokers can be problematic with temperature control. This doesn’t matter so much with butts, hams, etc. but, with more delicate smokes just doesn’t work well.

            A small IVC (Insulated Vertical Cabinet) may fit in your fabbed in spot for the Cookshack. If take measurements, Humphrey’s from the NorthEast can custom build to fit your kitchen center. Backwoods is another possible solution.

            The other option for this type of smoking is a cold smoker. You can always finish it off hotter and faster there or give it a quick blast in the Cookshack. Personally, for this type of smoke, I would start with one my WSM (Weber Smokey Mountain) where I can really throttle down for a slow smoke and then open up for a high heat finish. Craigslist and Letsgo is your friend here. I got a 14" and an 18" model both like new and gently used for $100 by watching the listings for one not being loved in someone’s garage or shed.

            M Offline
            M Offline
            mikesr
            Yearling
            wrote on last edited by
            #30

            sidpost Thanks. I decided that the path of least resistance is going to be to stick with the old Cookshack and control it with the Auber WSD 1500H-W. Not the least expensive solution, but all the reports I’ve read are good.

            Denny OD 1 Reply Last reply
            0
            • TexLawT TexLaw

              mikesr said in Rookie Questions on Smoker Sausage:

              Also, the meat filling itself is somewhat dense in texture, even though I use the coarse grinding plate and only run the meat through the grinder one time.

              I agree that you probably are overcooking your sausage, especially since you didn’t use an ice bath. You will get some carryover temperature rise, especially if your smoker temperature is getting as high as 250F. I overcooked a batch, and it was very dense–sort of rubbery. It tasted good, but that wasn’t the texture I wanted.

              Also, what binder are you using (and how much)? That can make a significant difference on your final product.

              M Offline
              M Offline
              mikesr
              Yearling
              wrote on last edited by
              #31

              TexLaw Is skim milk powder a filler? For 5 pounds of meat, I used 1/2 cup of milk powder, 1 cup of bread crumbs and 1 cup of water. Thanks.

              1 Reply Last reply
              0
              • M mikesr

                Jonathon Jonathon, My smoker is too imprecise for a smoking schedule like that and I suspect that that’s one of the causes of the problems. I just ordered an Auber temperature controller and I’m hoping that will make the difference.

                J Offline
                J Offline
                Joe1
                Team Blue Dry Cured Sausage Canning Sous Vide PK100
                wrote on last edited by
                #32

                mikesr when I ordered my controller from the auber website, they had the option to select different probes, for my 3rd probe I selected the miniture it probe WS-SENSOR22 it’s the perfect size for snack sticks and summer sausage. And it’s small enough for fish or ribs. works great.

                M 1 Reply Last reply
                0
                • J Joe1

                  mikesr when I ordered my controller from the auber website, they had the option to select different probes, for my 3rd probe I selected the miniture it probe WS-SENSOR22 it’s the perfect size for snack sticks and summer sausage. And it’s small enough for fish or ribs. works great.

                  M Offline
                  M Offline
                  mikesr
                  Yearling
                  wrote on last edited by
                  #33

                  Joe1 Thanks Joe1. That is exactly the third probe I ordered as well. I was just taking a shot in the dark, not knowing for sure. It was a lucky guess on my part - thanks for the confirmation.

                  1 Reply Last reply
                  0
                  • TexLawT Offline
                    TexLawT Offline
                    TexLaw
                    Team Orange PK100 Sous Vide Power User
                    wrote on last edited by
                    #34

                    Yes, skim milk is a binder and does a decent job. There are better binders, which is something I learned quickly after checking things out around here. Sure Gel is fantastic for cured sausages.

                    1 Reply Last reply
                    0
                    • M Offline
                      M Offline
                      mikesr
                      Yearling
                      wrote on last edited by
                      #35

                      Thanks TexLaw. I’ve been working on uncured sausage. I will look into the Sure Gel, as I’ve been reading good things about it on Meatgistics. If it’s effective for uncured, I’ll definitely give it a try.

                      AdamCAA 1 Reply Last reply
                      0
                      • M mikesr

                        Thanks TexLaw. I’ve been working on uncured sausage. I will look into the Sure Gel, as I’ve been reading good things about it on Meatgistics. If it’s effective for uncured, I’ll definitely give it a try.

                        AdamCAA Offline
                        AdamCAA Offline
                        AdamCA
                        Team Blue Regular Contributors Green Mountain Grill Masterbuilt
                        wrote on last edited by
                        #36

                        mikesr SureGel would not be the best option for a fresh sausage, I would recommend Carrot fiber for that. I use about half the normal amount when using Carrot fiber on a fresh sausage like bratwurst or breakfast sausage and that has been perfect for me.

                        M 1 Reply Last reply
                        0
                        • Mean DeanM Offline
                          Mean DeanM Offline
                          Mean Dean
                          wrote on last edited by
                          #37

                          I agree with Joe Hell. I have had much better luck if I soak the casings at least overnight in the refrigerator, sometimes up to two days. In a pinch, very warm or almost hot out of the tap for at least an hour. But the day ahead of stuffing always worked best for me.

                          M 1 Reply Last reply
                          0
                          • Mean DeanM Mean Dean

                            I agree with Joe Hell. I have had much better luck if I soak the casings at least overnight in the refrigerator, sometimes up to two days. In a pinch, very warm or almost hot out of the tap for at least an hour. But the day ahead of stuffing always worked best for me.

                            M Offline
                            M Offline
                            mikesr
                            Yearling
                            wrote on last edited by
                            #38

                            Mean Dean Thank you. That’s SOP going forward.

                            1 Reply Last reply
                            0
                            • AdamCAA AdamCA

                              mikesr SureGel would not be the best option for a fresh sausage, I would recommend Carrot fiber for that. I use about half the normal amount when using Carrot fiber on a fresh sausage like bratwurst or breakfast sausage and that has been perfect for me.

                              M Offline
                              M Offline
                              mikesr
                              Yearling
                              wrote on last edited by
                              #39

                              AdamCA Thanks AdamCA. Learning a lot in this conversation.

                              1 Reply Last reply
                              0
                              • TexLawT Offline
                                TexLawT Offline
                                TexLaw
                                Team Orange PK100 Sous Vide Power User
                                wrote on last edited by
                                #40

                                Just to toss in my two cents, I’ve been using Super Bind (carrot fiber and potato starch), and I like it quite a bit. I’ve not used straight carrot fiber, so I cannot compare the two. As much as folks rave about straight carrot fiber, though, I have a feeling that I would still be quite happy with it.

                                I really need to try soaking my casings overnight. My last couple or few batches have had problems with the casing sticking on the horn.

                                1 Reply Last reply
                                0
                                • J Joe1

                                  mikesr I have an older charbroil electric smoker. I purchased an auber instruments WSD-1500H-W it was a little pricey at $240.00 but it works great at maintaining temperature and it’s programmable for smoke schedule. Also has an app you can use to monitor/modify schedule on your phone or tablet. It has 1 probe for smoker temperature and 2 for IT. only problem, I could have used the money to upgrade smoker 🤔.

                                  M Offline
                                  M Offline
                                  mikesr
                                  Yearling
                                  wrote on last edited by
                                  #41

                                  Joe1 I Purchased the Auber and I am currently getting to know it. But it is definitely a major step up from the analog thermostat control that came with the unit. Still learning how it interacts with the Cookshack, but the Auber unit is definitely going to make a big difference. I would definitely recommend it to anybody with an older analog smoker. Will keep you posted.

                                  J 1 Reply Last reply
                                  0
                                  • S sidpost

                                    mikesr said in Rookie Questions on Smoker Sausage:

                                    Thanks Joe1. That’s the system my research has led me to. It’s great to hear that it works as advertised. I thought about upgrading my smoker too. Only problem: it’s built in to an outdoor cook center and nothing else would fit. Sounds like the Auber Instruments is at least part of the solution. Thanks!

                                    The older analog electric smokers can be problematic with temperature control. This doesn’t matter so much with butts, hams, etc. but, with more delicate smokes just doesn’t work well.

                                    A small IVC (Insulated Vertical Cabinet) may fit in your fabbed in spot for the Cookshack. If take measurements, Humphrey’s from the NorthEast can custom build to fit your kitchen center. Backwoods is another possible solution.

                                    The other option for this type of smoking is a cold smoker. You can always finish it off hotter and faster there or give it a quick blast in the Cookshack. Personally, for this type of smoke, I would start with one my WSM (Weber Smokey Mountain) where I can really throttle down for a slow smoke and then open up for a high heat finish. Craigslist and Letsgo is your friend here. I got a 14" and an 18" model both like new and gently used for $100 by watching the listings for one not being loved in someone’s garage or shed.

                                    M Offline
                                    M Offline
                                    mikesr
                                    Yearling
                                    wrote on last edited by
                                    #42

                                    sidpost I decided to install the Auber 1500 PID controller and keep the existing cabinet. So far so good. Much more accurate than the old analog control and a lot less expensive than replacing the cabinet. Thanks.

                                    1 Reply Last reply
                                    1
                                    • M mikesr

                                      Joe1 I Purchased the Auber and I am currently getting to know it. But it is definitely a major step up from the analog thermostat control that came with the unit. Still learning how it interacts with the Cookshack, but the Auber unit is definitely going to make a big difference. I would definitely recommend it to anybody with an older analog smoker. Will keep you posted.

                                      J Offline
                                      J Offline
                                      Joe1
                                      Team Blue Dry Cured Sausage Canning Sous Vide PK100
                                      wrote on last edited by
                                      #43

                                      mikesr first thing I did was calibrate the 3 probes in boiling and ice cold water, the app has a system config screen to adjust temp offset so all probes read the same. Next is locate if there are hot/cold spots in the smoker. Does your smoker have a fan?

                                      M 1 Reply Last reply
                                      0
                                      • J Joe1

                                        mikesr first thing I did was calibrate the 3 probes in boiling and ice cold water, the app has a system config screen to adjust temp offset so all probes read the same. Next is locate if there are hot/cold spots in the smoker. Does your smoker have a fan?

                                        M Offline
                                        M Offline
                                        mikesr
                                        Yearling
                                        wrote on last edited by
                                        #44

                                        Joe1 I tested the probes with crushed ice slush and all three were right on. No offset required. I haven’t tested for hot spots but good idea. No fan - unfortunately, because the cabinet is built in to a structure, there’s not enough clearance for the motor.

                                        1 Reply Last reply
                                        0
                                        • T Offline
                                          T Offline
                                          tombilliodeaux
                                          wrote on last edited by
                                          #45

                                          I just changed smokers and came up with leathery skin sausage.
                                          I used water pan during the process at 180F.
                                          I believe it is the heavy smoke i used at 180F for 5 hrs.
                                          Should have been light smoke .
                                          I am believing too much smoke caused it.
                                          I usually smoke at 160F 4 hrs. then 200F for 1 hr.
                                          Did not do this and smoked for 5hrs 180 and 200 at 1 hr full smoke.

                                          samspadeS 1 Reply Last reply
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