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  5. Weekend Processing

Weekend Processing

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  • C Cabelas90

    Jonathon I started at 150 with the lid propped for 1 hour the i closed the lid for one hour. I was trying to get the roaster going inside to finish them off. When i temped them to move them they where already done so i quick got the ice bath ready and tossed them in. It felt like amateur hour but ended well lol

    PapaSopP Offline
    PapaSopP Offline
    PapaSop
    Team Orange Power User Veteran
    wrote on last edited by
    #9

    Cabelas90
    Wow, only a couple hours? They look great and nicely packaged. Awesome!

    C 1 Reply Last reply
    0
    • PapaSopP PapaSop

      Cabelas90
      Wow, only a couple hours? They look great and nicely packaged. Awesome!

      C Offline
      C Offline
      Cabelas90
      Team Blue
      wrote on last edited by
      #10

      PapaSop Thanks! I was quite surprised!

      1 Reply Last reply
      1
      • 39Buick3 Offline
        39Buick3 Offline
        39Buick
        wrote on last edited by
        #11

        Wow, they both look great! I will get there one day!!

        1 Reply Last reply
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        • C Cabelas90

          Jonathon I started at 150 with the lid propped for 1 hour the i closed the lid for one hour. I was trying to get the roaster going inside to finish them off. When i temped them to move them they where already done so i quick got the ice bath ready and tossed them in. It felt like amateur hour but ended well lol

          Joe HellJ Offline
          Joe HellJ Offline
          Joe Hell
          Team Blue
          wrote on last edited by
          #12

          Cabelas90 I’ve been really lucky thus far with quick snack stick cooks. Our smoker at the shop isn’t the best for low and slow. It tends to cook FAST…less than an hour to get to 150. I then finish in a water bath. I mix everything by hand until I feel I get the protein extraction I need and have yet to experience fat out.

          Better Living Through BBQ!

          C JerkyIsMySaladJ 2 Replies Last reply
          2
          • Joe HellJ Joe Hell

            Cabelas90 I’ve been really lucky thus far with quick snack stick cooks. Our smoker at the shop isn’t the best for low and slow. It tends to cook FAST…less than an hour to get to 150. I then finish in a water bath. I mix everything by hand until I feel I get the protein extraction I need and have yet to experience fat out.

            C Offline
            C Offline
            Cabelas90
            Team Blue
            wrote on last edited by
            #13

            Joe Hell Glad to know im not the only one. Im used to our big houses at the shop that are micro processor controlled so i didnt know what to expect at home.

            1 Reply Last reply
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            • JonathonJ Offline
              JonathonJ Offline
              Jonathon
              Team Blue Admin Walton's Employee Power User
              wrote on last edited by
              #14

              Joe Hell Do you get any smoke flavoron them if they smoke that quick?

              Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

              Joe HellJ 1 Reply Last reply
              1
              • JonathonJ Jonathon

                Joe Hell Do you get any smoke flavoron them if they smoke that quick?

                Joe HellJ Offline
                Joe HellJ Offline
                Joe Hell
                Team Blue
                wrote on last edited by
                #15

                Jonathon Not as much as I would like so I supplement with a bit of the hickory smoke powder!

                Better Living Through BBQ!

                1 Reply Last reply
                2
                • Joe HellJ Joe Hell

                  Cabelas90 I’ve been really lucky thus far with quick snack stick cooks. Our smoker at the shop isn’t the best for low and slow. It tends to cook FAST…less than an hour to get to 150. I then finish in a water bath. I mix everything by hand until I feel I get the protein extraction I need and have yet to experience fat out.

                  JerkyIsMySaladJ Offline
                  JerkyIsMySaladJ Offline
                  JerkyIsMySalad
                  wrote on last edited by
                  #16

                  Joe Hell I mix by hand every time (4x so far, I’m a newb) & I still fat out every. single. time. I’m at a loss to be honest. I mixed thoroughly with a squeezing, turning move for 10-15 minutes. Meat was nice and sticky. Start in smoker (30" smoke hollow), hanging, at 120°F for 1 hr. 140°F for 2 hours. 150°F for 2 hours. 175°F until internal temp reaches 165°F, and then move immediately to the ice water bath for 15 minutes. If anyone could throw me a bone, I will take it!

                  C AdamCAA 2 Replies Last reply
                  0
                  • JerkyIsMySaladJ JerkyIsMySalad

                    Joe Hell I mix by hand every time (4x so far, I’m a newb) & I still fat out every. single. time. I’m at a loss to be honest. I mixed thoroughly with a squeezing, turning move for 10-15 minutes. Meat was nice and sticky. Start in smoker (30" smoke hollow), hanging, at 120°F for 1 hr. 140°F for 2 hours. 150°F for 2 hours. 175°F until internal temp reaches 165°F, and then move immediately to the ice water bath for 15 minutes. If anyone could throw me a bone, I will take it!

                    C Offline
                    C Offline
                    Cabelas90
                    Team Blue
                    wrote on last edited by
                    #17

                    @kanevak Whats your meat block and recipe? Ive seen some recipes that fat out no matter what as theirs just not enough seasoning to tie up the fat but those normally would be along the line of natural.
                    Joe Hell will tell you and although ive never done it yet I think he’s right Pull those sticks after the 140 step and throw in 170 deg water to finish!

                    JerkyIsMySaladJ 1 Reply Last reply
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                    • C Cabelas90

                      @kanevak Whats your meat block and recipe? Ive seen some recipes that fat out no matter what as theirs just not enough seasoning to tie up the fat but those normally would be along the line of natural.
                      Joe Hell will tell you and although ive never done it yet I think he’s right Pull those sticks after the 140 step and throw in 170 deg water to finish!

                      JerkyIsMySaladJ Offline
                      JerkyIsMySaladJ Offline
                      JerkyIsMySalad
                      wrote on last edited by
                      #18

                      Cabelas90 I follow the Walton’s Meatgistics https://meatgistics.waltonsinc.com/topic/182/how-to-make-homemade-snack-sticks?page=1 except I use an 17 lb block of 13.5 lbs lean venison & 3.5 lbs leaf pork fat. I do hand mix but my wife and I take turns and we try to do it thoroughly! So are you saying that more seasoning will help?

                      How do you keep the water hot? I don’t have the means to hot water cook a 17 lb batch of snack sticks.

                      C 1 Reply Last reply
                      0
                      • JerkyIsMySaladJ JerkyIsMySalad

                        Joe Hell I mix by hand every time (4x so far, I’m a newb) & I still fat out every. single. time. I’m at a loss to be honest. I mixed thoroughly with a squeezing, turning move for 10-15 minutes. Meat was nice and sticky. Start in smoker (30" smoke hollow), hanging, at 120°F for 1 hr. 140°F for 2 hours. 150°F for 2 hours. 175°F until internal temp reaches 165°F, and then move immediately to the ice water bath for 15 minutes. If anyone could throw me a bone, I will take it!

                        AdamCAA Offline
                        AdamCAA Offline
                        AdamCA
                        Team Blue Regular Contributors Green Mountain Grill Masterbuilt
                        wrote on last edited by
                        #19

                        @kanevak When mixing by hand you need to be mixing for about 25-30 minutes in order to get the proper amount of Protein extraction. It sucks, your hands are going to be very cold and cramp up a lot. I have the 20 lb meat mixer and it works perfect for me. I rarely make a 25 lb batch of anything and if I do it is usually a Fresh product and I just mix by hand enough to get the seasoning mixed in well.

                        1 Reply Last reply
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                        • JerkyIsMySaladJ JerkyIsMySalad

                          Cabelas90 I follow the Walton’s Meatgistics https://meatgistics.waltonsinc.com/topic/182/how-to-make-homemade-snack-sticks?page=1 except I use an 17 lb block of 13.5 lbs lean venison & 3.5 lbs leaf pork fat. I do hand mix but my wife and I take turns and we try to do it thoroughly! So are you saying that more seasoning will help?

                          How do you keep the water hot? I don’t have the means to hot water cook a 17 lb batch of snack sticks.

                          C Offline
                          C Offline
                          Cabelas90
                          Team Blue
                          wrote on last edited by
                          #20

                          @kanevak I dont think seasonings is the issue with that recipe especially with the binder. The recipes ive seen that just always fat out are usually like 3 ingredients because the hippies think everything is bad for you. Your fat % is good. Snack Sticks can Certainly be done without the water bath. Have you temped the meat that you grind? To warm and you cant get proper protein extraction also. I like to make sure its 31-32 deg when i start grinding. And Like AdamCA says you just plain may not be mixing it enough.

                          JerkyIsMySaladJ 1 Reply Last reply
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                          • C Cabelas90

                            @kanevak I dont think seasonings is the issue with that recipe especially with the binder. The recipes ive seen that just always fat out are usually like 3 ingredients because the hippies think everything is bad for you. Your fat % is good. Snack Sticks can Certainly be done without the water bath. Have you temped the meat that you grind? To warm and you cant get proper protein extraction also. I like to make sure its 31-32 deg when i start grinding. And Like AdamCA says you just plain may not be mixing it enough.

                            JerkyIsMySaladJ Offline
                            JerkyIsMySaladJ Offline
                            JerkyIsMySalad
                            wrote on last edited by
                            #21

                            Cabelas90 FYI, I changed my username from kanevak, but I do grind it partially frozen and keep bags of ice in the bottom of my meat lug. AdamCA is right, maybe I just need to go another 15 minutes or just buy a meat mixer. Well, I guess I will have to try again (shucks, huh?)

                            C 1 Reply Last reply
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                            • JerkyIsMySaladJ JerkyIsMySalad

                              Cabelas90 FYI, I changed my username from kanevak, but I do grind it partially frozen and keep bags of ice in the bottom of my meat lug. AdamCA is right, maybe I just need to go another 15 minutes or just buy a meat mixer. Well, I guess I will have to try again (shucks, huh?)

                              C Offline
                              C Offline
                              Cabelas90
                              Team Blue
                              wrote on last edited by
                              #22

                              JerkyIsMySalad Haha its sure is a burden to carry! I would try a smaller batch and see what you come up with!

                              1 Reply Last reply
                              0
                              • A Offline
                                A Offline
                                akdave
                                Regular Contributors
                                wrote on last edited by
                                #23

                                I have traditionally used a milk based binder and have never had a problem with fat out unless I got the smoker temp too hot, over 170 degrees for snack sticks. I firmly believe in 160 degree hot water bath to finish snack sticks, bring 140-150 in smoker than finish in hot water bath

                                JerkyIsMySaladJ 1 Reply Last reply
                                1
                                • A akdave

                                  I have traditionally used a milk based binder and have never had a problem with fat out unless I got the smoker temp too hot, over 170 degrees for snack sticks. I firmly believe in 160 degree hot water bath to finish snack sticks, bring 140-150 in smoker than finish in hot water bath

                                  JerkyIsMySaladJ Offline
                                  JerkyIsMySaladJ Offline
                                  JerkyIsMySalad
                                  wrote on last edited by
                                  #24

                                  akdave Do you then cool at room temperature?

                                  C PapaSopP 2 Replies Last reply
                                  0
                                  • JerkyIsMySaladJ JerkyIsMySalad

                                    akdave Do you then cool at room temperature?

                                    C Offline
                                    C Offline
                                    Cabelas90
                                    Team Blue
                                    wrote on last edited by
                                    #25

                                    JerkyIsMySalad You would still cool in a ice bath.

                                    1 Reply Last reply
                                    0
                                    • JerkyIsMySaladJ JerkyIsMySalad

                                      akdave Do you then cool at room temperature?

                                      PapaSopP Offline
                                      PapaSopP Offline
                                      PapaSop
                                      Team Orange Power User Veteran
                                      wrote on last edited by
                                      #26

                                      JerkyIsMySalad
                                      As far as a water bath. A roaster, turkey cooker and a meat lug are options. If you can’t do all at once just split it up. Does not take long to get them to temp.

                                      d38aa3c2-90d3-4a1a-85b7-0b97b08c660f-image.png

                                      This is a 10# batch I did with lug and Sous Vide circulator.

                                      JerkyIsMySaladJ 1 Reply Last reply
                                      3
                                      • PapaSopP PapaSop

                                        JerkyIsMySalad
                                        As far as a water bath. A roaster, turkey cooker and a meat lug are options. If you can’t do all at once just split it up. Does not take long to get them to temp.

                                        d38aa3c2-90d3-4a1a-85b7-0b97b08c660f-image.png

                                        This is a 10# batch I did with lug and Sous Vide circulator.

                                        JerkyIsMySaladJ Offline
                                        JerkyIsMySaladJ Offline
                                        JerkyIsMySalad
                                        wrote on last edited by
                                        #27

                                        PapaSop Are those collagen casings? I seen some opinions floating around that the collagen casings may not hold up to the hot water. Also, some collagen casings are thicker like the LEM brand.

                                        PapaSopP 1 Reply Last reply
                                        0
                                        • JerkyIsMySaladJ JerkyIsMySalad

                                          PapaSop Are those collagen casings? I seen some opinions floating around that the collagen casings may not hold up to the hot water. Also, some collagen casings are thicker like the LEM brand.

                                          PapaSopP Offline
                                          PapaSopP Offline
                                          PapaSop
                                          Team Orange Power User Veteran
                                          wrote on last edited by
                                          #28

                                          JerkyIsMySalad
                                          They are. Had a number of issues with the LEM brand and this was my first batch with Walton’s. I could tell as soon as I started stuffing them they were better. What a difference. Never going back. Even when a few of them started wrinking in the smoker the water bath smoothed them right out. Only way I’ll do these going forward. Summer sausage as well.

                                          PapaSopP 1 Reply Last reply
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