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  5. Chicago Brat time.

Chicago Brat time.

Scheduled Pinned Locked Moved Meat Processing
60 Posts 10 Posters 1.7k Views 8 Watching
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  • ChefC Chef

    pr0wlunwoof Just an old man’s opinion. Always use natural casing. I ordered a lot of collagen casing for a very large batch of breakfast sausage. I hate chewing paper. I have kept it if anyone wants it, but I just don’t like the texture. The breakfast sausage in Lamb casing is fantastic. I like hand pulled and trimmed casing, where all the “whiskers” are trimmed, it cost more but the final product just looks better. I’ll put my bisas up front, Use the best materials and products I can get.

    As far as equipment, you seem to be growing in this “hobby” so always get beyond what you think you need. I got a 30 pound stuffer and glad I did because between friends, family, and customers, a typical batch of sausage has grown from 15 pounds to about 180 to 240 pounds. I can sell as much as I am willing to make. It is really about what you see yourself doing 5 to 10 years from now. I knew I wanted to go big, so even when I only needed a 10 to 15 pound stuffer, I went with a 30 pound. Glad I did. Is this a passion you want to pursue, or do you want to make 15 pounds every few months.

    pr0wlunwoofP Offline
    pr0wlunwoofP Offline
    pr0wlunwoof
    Regular Contributors
    wrote on last edited by
    #12

    Chef

    To be honest I don’t have the time and probably won’t for a couple years to do more than a batch here and there. My goal at this point is to make things we like to eat on a regular basis. My inlaws moved to town recently and we eat together two or three times a week. Allot of what they like is hard to find because of the limited grocery store options.
    My father-in-law worked at a deli/butcher for a few years after retirement and he agreed that making our own processed meats would be a good use of our time. We tried doing italian sausage with an old belt powered #32 grinder i built a few years ago, but it wouldn’t stuff as I didn’t have the right plates and 1 kidney plate was like $40. So I went looking for a solution. I really thought an 11lb stuffer would do it, but I kept reading about reloads and decided against it and got the 15lb. I got enough tooling now to make it a while. Slicer, smoker, stuffer, grinder.
    Next purchases will probably be plates for my old grinder, but I gotta get some product made to keep everyone invested.
    Your right though. If I really get into it I will need a bigger stuffer, but if at that point I’m prolly gonna go powered instead of manual.

    TexLawT 1 Reply Last reply
    0
    • pr0wlunwoofP pr0wlunwoof

      To get everyone on board with the new meat processing idea I let them have a say in what we were gonna do first with the new equipment I ordered. Well waltons made it easy for the Cubs fans by naming one of the Bratz the “Chicago Brat Seasoning”. So as long as the weather holds and the river don’t rise we will be grinding and stuffing this weekend in the new stuffer. I was hoping the mixer would get here, but it hasn’t updated shipping and is slated for Monday.

      Picture of the new stuffer which just arrived.

      Sausage Stuffer.jpg

      Its a 15lb stuffer. I decided on that size because allot of the butts I get are 10-13 lbs and stopping to load just doesn’t sound fun. I did allot of reading and folks who went with 10lb stuffers envied their friends with 15lb ones.

      So should I use real hog casings on this my first stuff or stick to collagen. I have both so its really up to me this first go round. I have watched the videos, but I’m up for anyone’s opinion.

      Joe HellJ Offline
      Joe HellJ Offline
      Joe Hell
      Team Blue
      wrote on last edited by
      #13

      pr0wlunwoof The only time I’d use anything other than natural casing is if someone requested a vegetarian sausage option. Luckily that doesn’t happen often.

      Better Living Through BBQ!

      ChefC 1 Reply Last reply
      1
      • ChefC Chef

        pr0wlunwoof What kind of vacuum sealer do you have? I have a chamber and I agree with Tex_77 , longer than 1/2 hour. You will want them as solid as possible.

        pr0wlunwoofP Offline
        pr0wlunwoofP Offline
        pr0wlunwoof
        Regular Contributors
        wrote on last edited by
        #14

        Chef

        I bought this one a while back. I got tired of the “consumer grade” models flaking out on me. It works great and is adjustable so you can run different thicknesses on bags. I did want a pressurized one, but that wasn’t happening at the time. I’m very happy with it so far.

        20200827_170238.jpg

        ChefC 1 Reply Last reply
        0
        • pr0wlunwoofP pr0wlunwoof

          Chef

          To be honest I don’t have the time and probably won’t for a couple years to do more than a batch here and there. My goal at this point is to make things we like to eat on a regular basis. My inlaws moved to town recently and we eat together two or three times a week. Allot of what they like is hard to find because of the limited grocery store options.
          My father-in-law worked at a deli/butcher for a few years after retirement and he agreed that making our own processed meats would be a good use of our time. We tried doing italian sausage with an old belt powered #32 grinder i built a few years ago, but it wouldn’t stuff as I didn’t have the right plates and 1 kidney plate was like $40. So I went looking for a solution. I really thought an 11lb stuffer would do it, but I kept reading about reloads and decided against it and got the 15lb. I got enough tooling now to make it a while. Slicer, smoker, stuffer, grinder.
          Next purchases will probably be plates for my old grinder, but I gotta get some product made to keep everyone invested.
          Your right though. If I really get into it I will need a bigger stuffer, but if at that point I’m prolly gonna go powered instead of manual.

          TexLawT Offline
          TexLawT Offline
          TexLaw
          Team Orange PK100 Sous Vide Power User
          wrote on last edited by
          #15

          pr0wlunwoof You touched a little on a problem that you may have with your taller, 15 pound stuffer. Stability can be an issue when you’re cranking it, as it may take a fair amount of force to crank that handle with a full cylinder. It’s not something you can’t overcome with some good clamping or an assistant, but just be aware.

          You get some back pressure on that handle, too, so don’t just let go of it abruptly.

          pr0wlunwoofP ChefC 2 Replies Last reply
          0
          • TexLawT TexLaw

            pr0wlunwoof You touched a little on a problem that you may have with your taller, 15 pound stuffer. Stability can be an issue when you’re cranking it, as it may take a fair amount of force to crank that handle with a full cylinder. It’s not something you can’t overcome with some good clamping or an assistant, but just be aware.

            You get some back pressure on that handle, too, so don’t just let go of it abruptly.

            pr0wlunwoofP Offline
            pr0wlunwoofP Offline
            pr0wlunwoof
            Regular Contributors
            wrote on last edited by pr0wlunwoof
            #16

            TexLaw

            Thanks for the tips. I was going to clamp it down with some spring clamps just in case. I don’t think it will be completely full especially for the first couple of runs. My father-in-law will be assisting so if anything goes wrong I’m going to blame him 😉.

            I did think of the height especially when I sat it on the table. The center of gravity is higher than with the smaller units. Hopefully it won’t matter too much.

            1 Reply Last reply
            1
            • TexLawT TexLaw

              pr0wlunwoof You touched a little on a problem that you may have with your taller, 15 pound stuffer. Stability can be an issue when you’re cranking it, as it may take a fair amount of force to crank that handle with a full cylinder. It’s not something you can’t overcome with some good clamping or an assistant, but just be aware.

              You get some back pressure on that handle, too, so don’t just let go of it abruptly.

              ChefC Offline
              ChefC Offline
              Chef
              Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
              wrote on last edited by
              #17

              TexLaw pr0wlunwoof I agree with TexLaw , but it is brand dependant. I know Waltons doesn’t sell F. D I C K ( I know if I spell it, I would be censored LOL) but with my 30 Pound stuffer, I have no problem with force nor back pressure. I was able to stuff 220 pounds of breakfast sausage in 22 mm sheep casing in about 45 minutes by myself. But, then again, you pay through the nose for it. I got mine on ebay for about 1/2 price. I’ve worked way too hard in my life, so I have learned to just go with the best, which is not always the highest price, just well made.

              pr0wlunwoofP 1 Reply Last reply
              1
              • pr0wlunwoofP pr0wlunwoof

                Chef

                I bought this one a while back. I got tired of the “consumer grade” models flaking out on me. It works great and is adjustable so you can run different thicknesses on bags. I did want a pressurized one, but that wasn’t happening at the time. I’m very happy with it so far.

                20200827_170238.jpg

                ChefC Offline
                ChefC Offline
                Chef
                Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
                wrote on last edited by
                #18

                pr0wlunwoof It pulls enough to make sure the sausage is frozen solid prior to sealing it

                1 Reply Last reply
                0
                • Joe HellJ Joe Hell

                  pr0wlunwoof The only time I’d use anything other than natural casing is if someone requested a vegetarian sausage option. Luckily that doesn’t happen often.

                  ChefC Offline
                  ChefC Offline
                  Chef
                  Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
                  wrote on last edited by
                  #19

                  Joe Hell I had to make a vegan sausage once, actually it wasn’t bad but nothing I would make unless specifically requested.

                  1 Reply Last reply
                  0
                  • ChefC Chef

                    TexLaw pr0wlunwoof I agree with TexLaw , but it is brand dependant. I know Waltons doesn’t sell F. D I C K ( I know if I spell it, I would be censored LOL) but with my 30 Pound stuffer, I have no problem with force nor back pressure. I was able to stuff 220 pounds of breakfast sausage in 22 mm sheep casing in about 45 minutes by myself. But, then again, you pay through the nose for it. I got mine on ebay for about 1/2 price. I’ve worked way too hard in my life, so I have learned to just go with the best, which is not always the highest price, just well made.

                    pr0wlunwoofP Offline
                    pr0wlunwoofP Offline
                    pr0wlunwoof
                    Regular Contributors
                    wrote on last edited by
                    #20

                    Chef

                    Yeah I’m all about well made stuff, but I take into account value/cost. I’ve got allot of hobbies and through them all I have very few regrettable purchases.

                    ChefC 1 Reply Last reply
                    2
                    • pr0wlunwoofP pr0wlunwoof

                      Chef

                      Yeah I’m all about well made stuff, but I take into account value/cost. I’ve got allot of hobbies and through them all I have very few regrettable purchases.

                      ChefC Offline
                      ChefC Offline
                      Chef
                      Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
                      wrote on last edited by
                      #21

                      pr0wlunwoof don’t we all.

                      1 Reply Last reply
                      0
                      • 5 Offline
                        5 Offline
                        55 chevy
                        Yearling
                        wrote on last edited by
                        #22

                        Natural tubed casings. I used collagen my first time, did not like the texture.

                        1 Reply Last reply
                        0
                        • pr0wlunwoofP Offline
                          pr0wlunwoofP Offline
                          pr0wlunwoof
                          Regular Contributors
                          wrote on last edited by pr0wlunwoof
                          #23

                          It has begun. Will only be a 5lb batch as walmart decided that for me on delivery. Everything has been prepped just waiting on my second set of hands to get here.
                          20200829_074751.jpg
                          20200829_074847.jpg 20200829_081038.jpg

                          Boned the butt then sliced and diced and ran through the kitchen aid grinder as the old #32 belt driven grinder seemed like overkill. I remember why I built the #32 the kitchen aid is god awful slow.

                          1 Reply Last reply
                          0
                          • pr0wlunwoofP Offline
                            pr0wlunwoofP Offline
                            pr0wlunwoof
                            Regular Contributors
                            wrote on last edited by
                            #24

                            Went pretty well.

                            20200829_110616.jpg

                            received_308039790417674.jpeg

                            ChefC 1 Reply Last reply
                            2
                            • pr0wlunwoofP pr0wlunwoof

                              Went pretty well.

                              20200829_110616.jpg

                              received_308039790417674.jpeg

                              ChefC Offline
                              ChefC Offline
                              Chef
                              Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
                              wrote on last edited by
                              #25

                              pr0wlunwoof Would you post a few pictures of the #32 belt drive grinder. Thanks

                              1 Reply Last reply
                              0
                              • pr0wlunwoofP Offline
                                pr0wlunwoofP Offline
                                pr0wlunwoof
                                Regular Contributors
                                wrote on last edited by
                                #26

                                Chef

                                Here is a screen shot from a video I did. This is the front of it.

                                Grinder Front.PNG

                                This is a picture of motor specs.

                                Grinder Motor.PNG

                                It has a 3 inch pulley on the motor. I want to change that to a 1 inch, but haven’t been able to find one.

                                Grinder Motor pulley.PNG

                                The grinder has a 12 in pulley that comes with a handle for hand cranking. Took that off and run a v-belt from the hardware store.

                                Grinder Pulley.PNG

                                Use a turn-buckle to tension the belt. And wired a light switch in line.

                                Grinder Switch and tensioner and hinge.PNG

                                ChefC Joe HellJ 2 Replies Last reply
                                1
                                • pr0wlunwoofP Offline
                                  pr0wlunwoofP Offline
                                  pr0wlunwoof
                                  Regular Contributors
                                  wrote on last edited by
                                  #27

                                  It grinds pretty much as fast as you can put it in. Fastest we have clocked it is about 10lb a minute, but if you expanded the hopper with some type of funnel (which I have seen on youtube) you could probably go faster than that. Only thing I would change is probably slowing it down with a smaller motor pulley, but that would just be to ease my mind as its north of 400RPM if I did my math right. A 1 inch pulley would bring it down to around 150RPM. Probably going to get some more plates/knives for it as that is the only one it has.

                                  I take care when putting it together as to make sure the bearings and everything are running true so their is no metal on metal action.

                                  1 Reply Last reply
                                  0
                                  • pr0wlunwoofP Offline
                                    pr0wlunwoofP Offline
                                    pr0wlunwoof
                                    Regular Contributors
                                    wrote on last edited by
                                    #28

                                    Got what we arent eating tonight all packaged up. Definately room for improvement, but all in a great experience.

                                    20200829_135217.jpg

                                    1 Reply Last reply
                                    0
                                    • pr0wlunwoofP pr0wlunwoof

                                      Chef

                                      Here is a screen shot from a video I did. This is the front of it.

                                      Grinder Front.PNG

                                      This is a picture of motor specs.

                                      Grinder Motor.PNG

                                      It has a 3 inch pulley on the motor. I want to change that to a 1 inch, but haven’t been able to find one.

                                      Grinder Motor pulley.PNG

                                      The grinder has a 12 in pulley that comes with a handle for hand cranking. Took that off and run a v-belt from the hardware store.

                                      Grinder Pulley.PNG

                                      Use a turn-buckle to tension the belt. And wired a light switch in line.

                                      Grinder Switch and tensioner and hinge.PNG

                                      ChefC Offline
                                      ChefC Offline
                                      Chef
                                      Canning Dry Cured Sausage Primo Grills Team Blue Sous Vide Power User Cast Iron
                                      wrote on last edited by
                                      #29

                                      pr0wlunwoof Thanks, that’s such a good backup. I wanted a manual grinder just in case power was out, having that as an option is terrific. I have several pulleys and motors, sure I could get one to work. Kill two birds with one purchase.

                                      pr0wlunwoofP 1 Reply Last reply
                                      0
                                      • ChefC Chef

                                        pr0wlunwoof Thanks, that’s such a good backup. I wanted a manual grinder just in case power was out, having that as an option is terrific. I have several pulleys and motors, sure I could get one to work. Kill two birds with one purchase.

                                        pr0wlunwoofP Offline
                                        pr0wlunwoofP Offline
                                        pr0wlunwoof
                                        Regular Contributors
                                        wrote on last edited by
                                        #30

                                        Chef
                                        No problem. I think it would be a good backup/secondary for you. For the $120 I got in it im pretty happy. Cleanup isn’t too bad I just take it apart and off the 4 bolts and throw everything in the dish washer. They make a stainless steal version, but i haven’t gone looking for it. Rust doesn’t scare me, but I’m not using it to make a living.
                                        Main issues I have seen is folks not getting everything running true. Its not hard just allot of people don’t pay attention to what their doing.

                                        1 Reply Last reply
                                        0
                                        • pr0wlunwoofP Offline
                                          pr0wlunwoofP Offline
                                          pr0wlunwoof
                                          Regular Contributors
                                          wrote on last edited by pr0wlunwoof
                                          #31

                                          Direct from China $139

                                          Screenshot_20200829-155827_AliExpress.jpg

                                          ChefC 1 Reply Last reply
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