Smoking/Cooking Schedule
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gus4416 said in Smoking/Cooking Schedule:
mrobisr why buy a smoker and then do all this extra work by the time you get all the pics bought you could buy one that does what you want it to
I haven’t, but I could built one that may not be as pretty as the commercial models, but it will perform just as well for thousands less and I will have the bragging rights to it being my successful creation.
I challenge anyone to find a smoker that can keep the temp within a couple tenths of a degree, keep the whole cabin temp even from top to bottom, and very possibly control humidity for less than $220.00. The PK 100 is 2500.00 and it only maintains the temp, agreed it is stainless, but as a home smoker I do not have to pass health inspection so any cabin will work.
The box and all the components cost 102.15, exception being the wiring I used because it is 240v, but for a smoker 110v is what you would use and it be under 20.00.
PID and thermopaste 48.69
K coupler 10.98
Fan 17.99
Box 18.99
Switches 3.00
Plug 2.50
Wiring <20.00
Total 102.15 in the pics you seeThrow in a couple other items…
Fogger 49.99
Heating element 40.00
Total 192.14You could add a cold smoker for another 160.00 or so bringing the total to 352.14 or you could use a cast iron wood box for hot smoke for under <20.00. I could build a smoker out of junk or a 55 gal drum that would control every aspect of my cooking, that is why a person might want to build a smoker for 220.00-352.14 verses >10,000.00.
I personally enjoy creating and building something better than what is commercially available. This is especially true when I can do it for thousands less and it is better suited for my needs. That is why I love home meat processing as I can create the perfect meat for us.
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Retired157 said in Smoking/Cooking Schedule:
I have had this SmokinTex for many, many years. I bet I have NOT used it 1/2 a dozen times. I got this ‘wild hair’ to make some Summer Sausage… being a hunter and living in Montana, I seem to have plenty of deer/elk to work with.
I just thought I could break out my old smoker and ‘get it done’. As most projects seem to go… it ain’t just that ‘easy’. It’s a bit frustrating… might need a beer.Are the factory controls working correctly now?
If your smoker controls are working properly, it should maintain a reasonably constant and accurate temperature.
How to know that for sure? I would use a remote reading digital thermometer, placing the probe near the smokers internal temperature sensor.Fire up the smoker and let the temperature stabilize at some mid-range setting. Observe the digital thermometer and note any major temperature swings or deviations from the set point.
If all looks good, adjust the internal controls to a few different temperature setting and note if the digital temp probe follows the changes.
If the existing internal controls give you a stabile temp and are adjustable, then I would just go with them. If it’s not broke, why fix it? Well, unless you are like me and are an inveterate hacker and experimenter…
Here is a thread on a smoker build I did this Summer. I try to explain how and why I did what I did with the controls. There are also some wiring diagrams at the very end of the thread. It’s long, so don’t plan on getting through it in just one session.
Well Paul, I may be a bit like you because that PID/SSR upgrade seems like the right way to go. I know my smoker works perfectly so I will ‘test’ it as you described and think about maybe doing my first run with it ‘as is’. That said, can’t really argue with gus4416 and his ‘logic’… there’s always room for improvement.
Reality is that I won’t make a lot of Summer Sausage over the course of any given year and when I do, I’ll have to do it in small batches… 10 pounds. Just hoping I can get a ‘system’ down that will allow me to share my ‘product’ with family & friends… especially my hunting partner at the cabin during season. As I’m sure you all know, the guy who supplies the Summer Sausage at any gathering is everyone’s best friend. -
From my experience most of the smoking, curing, and processing problems are technique and not equipment, but your mileage may vary. I cook and smoke my product extremely slow like 10f rises very hour and I can make and extremely lean product good by staying patient and regular product even better. Your set up will do fine if you are willing to take your time and let it love and guide you instead of you forcing it.
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In a previous life we made from 1-3 batches @ 2400lbs each night of each product from bologna, salami, hot dogs, ham, and etc…, but the real trick was they cooked everything extremely slowly so the fat stayed put.
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From my experience most of the smoking, curing, and processing problems are technique and not equipment, but your mileage may vary. I cook and smoke my product extremely slow like 10f rises very hour and I can make and extremely lean product good by staying patient and regular product even better. Your set up will do fine if you are willing to take your time and let it love and guide you instead of you forcing it.
Thanks… I’m retired so I have LOTS of time to practice ‘patience’. Thanks
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Ok… slow wins the race
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2400 pounds… you are WAY out of my league!
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2400 pounds… you are WAY out of my league!
Retired157 said in Smoking/Cooking Schedule:
2400 pounds… you are WAY out of my league!
That was a previous life, but now it is just fun and I’m a fat guy that loves to eat.
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2400 pounds… you are WAY out of my league!
Retired157 oh we would have 2,400lbs going in at least one mixer and sometime up to 3, I opened 50# bags of salt and measured out 5# to equal 45lbs of salt per batch along with 5lbs of pink salt and other ingredients. It paid the bills while I was in college and taught me a lot as a young man.
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Adding a PID controller to a smoker is not a silver bullet to cure all smoker ills.
When used with the proper size heating element and air controls, a PID can reduce temperature swings by controlling the heat more precisely.Paul
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Adding a PID controller to a smoker is not a silver bullet to cure all smoker ills.
When used with the proper size heating element and air controls, a PID can reduce temperature swings by controlling the heat more precisely.It seems to me that controlling the temperature during smoking (and those swings) is very important in the overall ‘process’. I’ll probably be one of those guys who sits and hovers over his smoker, watching & monitoring things, trying to keep everything ‘just right’. Having an idea of how a PID (with all the proper supporting equipment as you say) now works, I think it’s one thing that will ‘help’ tremendously.
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It seems to me that controlling the temperature during smoking (and those swings) is very important in the overall ‘process’. I’ll probably be one of those guys who sits and hovers over his smoker, watching & monitoring things, trying to keep everything ‘just right’. Having an idea of how a PID (with all the proper supporting equipment as you say) now works, I think it’s one thing that will ‘help’ tremendously.
Retired157 said in Smoking/Cooking Schedule:
It seems to me that controlling the temperature during smoking (and those swings) is very important in the overall ‘process’. I’ll probably be one of those guys who sits and hovers over his smoker, watching & monitoring things, trying to keep everything ‘just right’. Having an idea of how a PID (with all the proper supporting equipment as you say) now works, I think it’s one thing that will ‘help’ tremendously.
Like everything else, it depends.
It depends on the magnitude of the swings and how long they last.
The temperature swings in the smoker do not automatically transfer to the product being smoked. The product internal temperature will assume the average temperature in smoker and not follow the peaks and dips exactly.
Having product in the smoker actually should help moderate some of the temperature swings compared to the swings in an hot, but empty, smoker. -
Thanks again… you are a wealth of information! Thanks
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Retired157 said in Smoking/Cooking Schedule:
It seems to me that controlling the temperature during smoking (and those swings) is very important in the overall ‘process’. I’ll probably be one of those guys who sits and hovers over his smoker, watching & monitoring things, trying to keep everything ‘just right’. Having an idea of how a PID (with all the proper supporting equipment as you say) now works, I think it’s one thing that will ‘help’ tremendously.
Like everything else, it depends.
It depends on the magnitude of the swings and how long they last.
The temperature swings in the smoker do not automatically transfer to the product being smoked. The product internal temperature will assume the average temperature in smoker and not follow the peaks and dips exactly.
Having product in the smoker actually should help moderate some of the temperature swings compared to the swings in an hot, but empty, smoker.processhead you are indeed a wealth of information and I really appreciate all your posts. Thank you.
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Hey everyone… looking for some help and review/suggestions. Disclaimer: I am NEW to smoking and have yet to make any Summer Sausage. That said, I have been reading all the postings you have been making with respect to ‘The Process’ of making Summer Sausage here on this site. Additionally, I have been watching about every ‘video’ I can find on the subject. Now I guess it’s time to ‘poo or get off the pot’. After all the research I have been doing, it’s pretty obvious that there’s NO ONE WAY of setting up a Cooking Schedule. So, I tried to come up with a Cooking Schedule from the various ‘schedules’ I’ve found out there. I’d appreciate any & all ‘critiques’… suggestions. My goal is to make Summer Sausage out of my venison & elk. The Cooking Schedule I am looking at following is as follows:
1hr @115F… Top/bottom vents open all the way
1hr @125F… Top vent @1/2- bottom vent @1/2
1hr @125F… Top vent @1/8 - bottom vent @1/2 - add humidity & smoke
1hr @140F… Top vent @1/8 -bottom vent @1/8 - (humidity & smoke)
2hrs @155F… Top/bottom vents closed - (humidity & smoke)
Remove and finish in a Sous Vide cooker… 3hrs @155F
Finish with a 1hr ice bath, 1hr @room temperature, refrigerate over nightI have a SmokinTex smoker that I have made a couple of modifications to that seemed ‘necessary’ for the smoking process. Here’s a pic…
/Users/Ron/Pictures/Ron’s Photos Library.photoslibrary/resources/derivatives/4/4E921E64-7337-4A29-A7EE-E6E55DA0D2A2_1_102_o.jpegGuess that’s it… just need to know if I am on the right track or am I about to ‘kill’ myself doing something wrong.
Retired157 I have a cook shack which is basically the same thing as what you have. Couple of things from what you are describing that you want to do. From the factory there is no vent adjustments, just a pinky sized vent hole on the top and same one on the bottom to drain grease. Now I see you added a vent to the door which will let some air in but it will probably get bottleneck with the small vent on the top. So you may have problems with the smoke schedule you described.
Also with this smoker you will have trouble getting wood chunks to smoke (if at all) at low temps. Especially with the low temps in your schedule. With this smoker you really need a smoke generator to do what you described. You mY be able to get away using a smoke tube and a fan since you added the vent on the door.
Get on youtube and watch 2 guys and a cooler videos. He has the smokin it brand of your smoker and has a smoke generator to do his sausages.
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