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  5. Brats dry and crumbly when cooked

Brats dry and crumbly when cooked

Scheduled Pinned Locked Moved Meat Processing
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  • Departing ContestantD Offline
    Departing ContestantD Offline
    Departing Contestant
    Regular Contributors
    wrote on last edited by
    #4

    Shoulders are pretty lean - Do you know what the percentage of fat was?

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    0
    • JonathonJ Offline
      JonathonJ Offline
      Jonathon
      Team Blue Admin Walton's Employee Power User
      wrote on last edited by
      #5

      cll_2012 How were they cooked, to what temp and at what temps? What seasoning and additives used? Did you add cure so that you could smoke them? If so then I am betting that they “fatted out”, which is when the fat renders out of the meat and it can leave you with a dry crumbly product. This would seem especially likely if you followed a bratwurst style recipe but added cure and did a smoked sausage cook schedule.

      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

      C 1 Reply Last reply
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      • JonathonJ Jonathon

        cll_2012 How were they cooked, to what temp and at what temps? What seasoning and additives used? Did you add cure so that you could smoke them? If so then I am betting that they “fatted out”, which is when the fat renders out of the meat and it can leave you with a dry crumbly product. This would seem especially likely if you followed a bratwurst style recipe but added cure and did a smoked sausage cook schedule.

        C Offline
        C Offline
        cll_2012
        wrote on last edited by
        #6

        Jonathon I left them fresh and just cooked like a normal brat. 350 on the grill. I did use cure. And I used polish seasoning. I am curious why the fat would render out?

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        • JonathonJ Offline
          JonathonJ Offline
          Jonathon
          Team Blue Admin Walton's Employee Power User
          wrote on last edited by
          #7

          cll_2012 No other additives? How did you grind them, through what plates? How cold was the meat when you processed it? It sounds like the protein got denatured somehow. Do you have pictures of it? A close up of what it looks like would be helpful for sure. If you were doing cured sausage and used Citric Acid or something I would say that it leaked and prevented anything from binding together but it doesn’t sound like you used any other additives?

          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

          C 1 Reply Last reply
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          • JonathonJ Jonathon

            cll_2012 No other additives? How did you grind them, through what plates? How cold was the meat when you processed it? It sounds like the protein got denatured somehow. Do you have pictures of it? A close up of what it looks like would be helpful for sure. If you were doing cured sausage and used Citric Acid or something I would say that it leaked and prevented anything from binding together but it doesn’t sound like you used any other additives?

            C Offline
            C Offline
            cll_2012
            wrote on last edited by
            #8

            Jonathon no other additives. I ground using the biggest plate then after seasoning was mixed used a smaller plate. Then stuffed into casings. Meat wasn’t real cold but I put it in the freezer between each grinding and stuffing. I do not have any pictures but when the sausages are cut into they just fall apart. No bond what so ever.

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            • JonathonJ Offline
              JonathonJ Offline
              Jonathon
              Team Blue Admin Walton's Employee Power User
              wrote on last edited by
              #9

              cll_2012 I have no idea what could have done this, something stopped your product from binding together at all. With fresh sausage you arent trying to get protein extraction but when you mix in seasoning, water and additives you will get some binding. It sounds like your product ended almost like chorizo and unless an acid was somehow introduced then I don’t have an answer for you. Anyone else have thoughts?

              Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

              D 1 Reply Last reply
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              • JonathonJ Jonathon

                cll_2012 I have no idea what could have done this, something stopped your product from binding together at all. With fresh sausage you arent trying to get protein extraction but when you mix in seasoning, water and additives you will get some binding. It sounds like your product ended almost like chorizo and unless an acid was somehow introduced then I don’t have an answer for you. Anyone else have thoughts?

                D Offline
                D Offline
                demmerich
                wrote on last edited by
                #10

                Jonathon was there too little fat in the recipe from the start and possibly too much seasoning in the batch and possibly and maybe not enough mixing? Maybe a combination of every variable named? Could too much cure been used, I thought they said cure was used even though it was fresh sausage.

                Rock

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                • JonathonJ Offline
                  JonathonJ Offline
                  Jonathon
                  Team Blue Admin Walton's Employee Power User
                  wrote on last edited by
                  #11

                  demmerich It sounds a lot to me like the proteins were somehow being denatured as they were trying to mix it, if it had no bond at all something was preventing it from bonding. Even if you are just mixing in Brat seasoning by hand you are going to start getting some bond. I have to think it was either a problem with the meat (even if you buy something from the store occasionally bad pieces get through) or maybe REALLY old seasoning? It’s total guesswork without pictures though. The cure wouldn’t have played a part in preventing it from binding from what I can think of!

                  Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                  1 Reply Last reply
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                  • P Offline
                    P Offline
                    Parksider
                    Team Blue PK100 Power User
                    wrote on last edited by
                    #12

                    cll_2012 Jonathon is going to laugh but try simmering them in water or sous vide cooker then a quick turn or two in a cast iron skillet and see if the fat is rendered out. I’ve had this happen in the fast and wondered if it was an old piece of meat and even does that matter. Water is a very gentle way to cook, the grill and direct heat can do this sometimes too.

                    John C.

                    1 Reply Last reply
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                    • C cuddless

                      cll_2012 said in Brats dry and crumbly when cooked:

                      I made a 10lb batch of fresh polish sausage. Ground up pork shoulder. When cooked the sausage was dry and crumbly. Used the correct amount of seasoning. Did use cure even though it was fresh. Wondering what I did wrong?

                      I’m no pro but I use butts instead of shoulders and mine aren’t dry or crumbly

                      lamurscrappyL Offline
                      lamurscrappyL Offline
                      lamurscrappy
                      Regular Contributors
                      wrote on last edited by
                      #13

                      cuddless just to help clear some confusion ive seen on this board. Pork shoulder and pork butts are the same cut of meat. Its off the shoulder of the hog similar to a square cut chuck on beef. But its called pork shoulder or pork butts and its the same thing. Actual hindquarters of hogs are generally just used for hams and would be way to lean to use for sausage by themselves.
                      This being said there are a lt of differences from farmers on hogs. Not all pork shoulders are the same and some of them have a bunch of moisture added to them to help charge you for water. You really have to make sure you get a great fatty pork shoulder to use for sausage or else you will need too add a little more fat or it will turn out crumbly. If your cooking it the way you are dont use any cure, its pointless and just adds something your body dont need anyways.
                      My two bits of nonsense 🙂

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                      • JonathonJ Offline
                        JonathonJ Offline
                        Jonathon
                        Team Blue Admin Walton's Employee Power User
                        wrote on last edited by
                        #14

                        Parksider You are right, I did laugh but not a derisive laugh, it was a good-natured, here he goes with cooking in water again! The thing is, I can’t say you are wrong between your advice on pulling around 140 and finishing up in water and the sponges in the smoker to increase humidity I really think we might be on the verge of a brave new world (in a good way though) of smoking meat products!

                        Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                        lamurscrappyL 1 Reply Last reply
                        0
                        • JonathonJ Jonathon

                          Parksider You are right, I did laugh but not a derisive laugh, it was a good-natured, here he goes with cooking in water again! The thing is, I can’t say you are wrong between your advice on pulling around 140 and finishing up in water and the sponges in the smoker to increase humidity I really think we might be on the verge of a brave new world (in a good way though) of smoking meat products!

                          lamurscrappyL Offline
                          lamurscrappyL Offline
                          lamurscrappy
                          Regular Contributors
                          wrote on last edited by
                          #15

                          Jonathon honestly having a high humidity is key in sausage making and a secret… but… for jerky making too. During part of my jerky cook cycle i increase the humidity as high as i can get it… around 90-95%. The jerky gets to about 185 degrees. Then i drop all humidity open dampers and let it dry out… i make some delicious jerky in about 4 hours and heating up to 185 degrees in high humidity ensures all leathality. If you can add humidity to your smoker youve found the holy grail

                          JonathonJ 1 Reply Last reply
                          0
                          • A Offline
                            A Offline
                            akdave
                            Regular Contributors
                            wrote on last edited by
                            #16

                            lamurscrappy What kind of smoker do you have and what are you doing to reaching 90-95% humidity in a home smoker

                            lamurscrappyL 1 Reply Last reply
                            0
                            • B Offline
                              B Offline
                              bowhunter extream
                              wrote on last edited by
                              #17

                              I had that problem so I added 3 ozs of carrot fiber and about a quart of water this was in a 25lb batch. Best sausage I had ever made up to that point. It was very good sausage! Since then I always use carrot fiber and i have not had a dry batch. I’m very proud of the quality of my sausage!

                              1 Reply Last reply
                              0
                              • A akdave

                                lamurscrappy What kind of smoker do you have and what are you doing to reaching 90-95% humidity in a home smoker

                                lamurscrappyL Offline
                                lamurscrappyL Offline
                                lamurscrappy
                                Regular Contributors
                                wrote on last edited by
                                #18

                                akdave i got a southern pride dh-65 that ive modified a little. But it has a 1500 watt steam heating element in the bottom. I fill a large pan with about 3/4 inch of water and close dampers fully. Works very well. Ill see if i can get some pics for you.

                                A 1 Reply Last reply
                                1
                                • lamurscrappyL lamurscrappy

                                  Jonathon honestly having a high humidity is key in sausage making and a secret… but… for jerky making too. During part of my jerky cook cycle i increase the humidity as high as i can get it… around 90-95%. The jerky gets to about 185 degrees. Then i drop all humidity open dampers and let it dry out… i make some delicious jerky in about 4 hours and heating up to 185 degrees in high humidity ensures all leathality. If you can add humidity to your smoker youve found the holy grail

                                  JonathonJ Offline
                                  JonathonJ Offline
                                  Jonathon
                                  Team Blue Admin Walton's Employee Power User
                                  wrote on last edited by
                                  #19

                                  lamurscrappy Oh yeah it certainly is! This was one of the reason our tender jerky came out so good that time and the main reason I was so excited for the sponge trick, this should allow home smokers to vastly increase their rh, though still only around by 50% which is a lot better than nothing!@

                                  Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                  Joe HellJ 1 Reply Last reply
                                  0
                                  • JonathonJ Jonathon

                                    lamurscrappy Oh yeah it certainly is! This was one of the reason our tender jerky came out so good that time and the main reason I was so excited for the sponge trick, this should allow home smokers to vastly increase their rh, though still only around by 50% which is a lot better than nothing!@

                                    Joe HellJ Offline
                                    Joe HellJ Offline
                                    Joe Hell
                                    Team Blue
                                    wrote on last edited by
                                    #20

                                    Jonathon Did you ever post a description of how to measure the humidity for the home guys? I’ve never had much issue keeping the humidity high in my Masterbuilt…in fact, it literally drips down the glass in a constant stream.

                                    Better Living Through BBQ!

                                    lamurscrappyL 1 Reply Last reply
                                    0
                                    • Joe HellJ Joe Hell

                                      Jonathon Did you ever post a description of how to measure the humidity for the home guys? I’ve never had much issue keeping the humidity high in my Masterbuilt…in fact, it literally drips down the glass in a constant stream.

                                      lamurscrappyL Offline
                                      lamurscrappyL Offline
                                      lamurscrappy
                                      Regular Contributors
                                      wrote on last edited by lamurscrappy
                                      #21

                                      Joe Hell i believe he did a wet bulb video… not sure where at though…

                                      Joe HellJ 1 Reply Last reply
                                      0
                                      • lamurscrappyL lamurscrappy

                                        Joe Hell i believe he did a wet bulb video… not sure where at though…

                                        Joe HellJ Offline
                                        Joe HellJ Offline
                                        Joe Hell
                                        Team Blue
                                        wrote on last edited by
                                        #22

                                        lamurscrappy that’s what I thought too but I was also having trouble finding it.

                                        Better Living Through BBQ!

                                        1 Reply Last reply
                                        0
                                        • lamurscrappyL lamurscrappy

                                          akdave i got a southern pride dh-65 that ive modified a little. But it has a 1500 watt steam heating element in the bottom. I fill a large pan with about 3/4 inch of water and close dampers fully. Works very well. Ill see if i can get some pics for you.

                                          A Offline
                                          A Offline
                                          akdave
                                          Regular Contributors
                                          wrote on last edited by
                                          #23

                                          lamurscrappy wo

                                          would love some pictures and information on your steam generator…
                                          Thanks
                                          Dave

                                          lamurscrappyL 1 Reply Last reply
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