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  5. Collagen Casings Disolving

Collagen Casings Disolving

Scheduled Pinned Locked Moved Smoking & Grilling
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  • U Offline
    U Offline
    Unionguy1019
    wrote on last edited by
    #1

    About a month ago I made 40# of Braunswieger. I used 32mm smoked collagen casings. After 2 hours in the smoker drying at 130 degrees, when I looked in all my meat was laying on the catch tray. Upon pulling out the mess I had noticed I had no evidence of any casing whatso ever. Seriously you could not find any trace of casing. Then last week I made snack sticks with the same outcome. I had previously used these casings to make smoked kielbasa and snack sticks with no problem. I only had the casings for four months and they were stored in the fridge in the original unopened package. Any ideas what caused the failure? I thought maybe excessive moisture, but my recipes were identical to what I processed 4 months earlier.

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    • JonathonJ Offline
      JonathonJ Offline
      Jonathon
      Team Blue Admin Walton's Employee Power User
      wrote on last edited by
      #2

      Unionguy1019 I have never heard of anything like this. Let me check with our application specialist and see what he has to say. Give us as much of your process as you can think of. Everything from what seasoning/additives to what type of meat, what your smoke schedule was, how long you mixed the meat. Anything you can think of might help us find the answer!

      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

      U 1 Reply Last reply
      0
      • JonathonJ Jonathon

        Unionguy1019 I have never heard of anything like this. Let me check with our application specialist and see what he has to say. Give us as much of your process as you can think of. Everything from what seasoning/additives to what type of meat, what your smoke schedule was, how long you mixed the meat. Anything you can think of might help us find the answer!

        U Offline
        U Offline
        Unionguy1019
        wrote on last edited by
        #3

        Jonathon Braunsweiger was pork liver, beef liver, 40% meat 60% fat pork grind, salt, dextrose, cure #1, NFDM, onion powder, pepper, marjoram, ground cloves and ginger. I cured the liver in a wet EQ brine (water, salt, dextrose and #1 cure). After brine I ground the liver and emulsified it with a food mill. Mixed spices with 2 cans of Straub Dark Ale added to farce mixed well and stuffed into 32mm smoked casings. Placed into 130 degree preheated smoker to dry, after 2 hours went to increase the temps and found everything all in my catch pan. Snack sticks were Salt, dextrose, cure #1, NFDM, chipotle pepper, adobo sauce, cheddar cheese and spicy V-8 juice. Mixed all except V-8, let age for 48 hours in fridge, mixed again adding v-8. Stuffed into 19mm collagen casings, after 2 hours at 130 degrees had the same dissolved casing result. The sausage shop that carries your casings in my area said I must have got them to wet. I come home and took a piece of casing and put it in water for 3 days. It swelled up and got kind of rubbery but didn’t dissolve.

        twilliamsT 1 Reply Last reply
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        • lamurscrappyL Offline
          lamurscrappyL Offline
          lamurscrappy
          Regular Contributors
          wrote on last edited by
          #4

          So is the casing actually dissolving or is it breaking causing the meat to fall?

          U 1 Reply Last reply
          0
          • lamurscrappyL lamurscrappy

            So is the casing actually dissolving or is it breaking causing the meat to fall?

            U Offline
            U Offline
            Unionguy1019
            wrote on last edited by
            #5

            lamurscrappy Dissolved as in you cannot find any trace of a casing in the piles of meat in the catch pan in the bottom of my smoker. I have had casings break in the smoker and they just fall into the catch pan in a snaky pile, still intact and looking like a stuffed casing.

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            • lamurscrappyL Offline
              lamurscrappyL Offline
              lamurscrappy
              Regular Contributors
              wrote on last edited by
              #6

              Your not actually soaking the collagen casings right? Just putting them on the stuffing horn dry?
              I cannot think of anything that would cause these. Especially after only 2 hours. I dont see anything in your seasoning mix to do this either… i could maybe see this with hog casings. But not collagen… im at a loss man im real sorry!

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              • AdamCAA Offline
                AdamCAA Offline
                AdamCA
                Team Blue Regular Contributors Green Mountain Grill Masterbuilt
                wrote on last edited by
                #7

                I’m not sure what happened with the Braunsweiger as I don’t see anything that would of caused them to dissolve and the only thing I see with the snack stick is the V-8. The only thing I can think of is the acidity somehow reacted to the collagen and dissolved it…maybe? What is NFDM, I am not familiar with that?

                U 1 Reply Last reply
                0
                • JonathonJ Offline
                  JonathonJ Offline
                  Jonathon
                  Team Blue Admin Walton's Employee Power User
                  wrote on last edited by
                  #8

                  AdamCA V8 causing it is an interesting idea…the acid in it is your thought? Unionguy1019 How much v-8 did you add per lb of meat? I’ll run a test here next week to see if I can duplicate.

                  Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                  craigriceC AdamCAA U 3 Replies Last reply
                  1
                  • JonathonJ Jonathon

                    AdamCA V8 causing it is an interesting idea…the acid in it is your thought? Unionguy1019 How much v-8 did you add per lb of meat? I’ll run a test here next week to see if I can duplicate.

                    craigriceC Offline
                    craigriceC Offline
                    craigrice
                    Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
                    wrote on last edited by
                    #9

                    Jonathon I had the same thought as AdamCA about the acid in the v-8

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                    0
                    • JonathonJ Jonathon

                      AdamCA V8 causing it is an interesting idea…the acid in it is your thought? Unionguy1019 How much v-8 did you add per lb of meat? I’ll run a test here next week to see if I can duplicate.

                      AdamCAA Offline
                      AdamCAA Offline
                      AdamCA
                      Team Blue Regular Contributors Green Mountain Grill Masterbuilt
                      wrote on last edited by
                      #10

                      Jonathon Yeah man that’s the only thing I can think of that would cause the casings to dissolve, and the weird thing is it’s 2 different sizes too. Any idea what NFDM is, that doesn’t ring any bells with me?

                      1 Reply Last reply
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                      • lamurscrappyL Offline
                        lamurscrappyL Offline
                        lamurscrappy
                        Regular Contributors
                        wrote on last edited by
                        #11

                        Non fat dry milk. Binder.

                        AdamCAA 1 Reply Last reply
                        0
                        • lamurscrappyL lamurscrappy

                          Non fat dry milk. Binder.

                          AdamCAA Offline
                          AdamCAA Offline
                          AdamCA
                          Team Blue Regular Contributors Green Mountain Grill Masterbuilt
                          wrote on last edited by
                          #12

                          lamurscrappy Ah ok, I don’t use that so just couldn’t think of what that meant. Learn something new everyday!

                          1 Reply Last reply
                          0
                          • AdamCAA AdamCA

                            I’m not sure what happened with the Braunsweiger as I don’t see anything that would of caused them to dissolve and the only thing I see with the snack stick is the V-8. The only thing I can think of is the acidity somehow reacted to the collagen and dissolved it…maybe? What is NFDM, I am not familiar with that?

                            U Offline
                            U Offline
                            Unionguy1019
                            wrote on last edited by
                            #13

                            AdamCA Non Fat Dry Milk used to retain moisture in the snack stick and to bind the fat.

                            1 Reply Last reply
                            0
                            • JonathonJ Jonathon

                              AdamCA V8 causing it is an interesting idea…the acid in it is your thought? Unionguy1019 How much v-8 did you add per lb of meat? I’ll run a test here next week to see if I can duplicate.

                              U Offline
                              U Offline
                              Unionguy1019
                              wrote on last edited by
                              #14

                              Jonathon my ratio recipe used 1% V-8 which would be about 1-1/2 cups. I have been going to take a small bit of casing and just tie up a small piece of liver to see if that dissolves. My first though was purinic acid from the liver on the braunsweiger. I did not poach the liver prior to adding the cure and spices, the liver was a raw meat when stuffed. Both 19mm snack stick packages had the same lot #. the one 4 months prior had no problem, the second package unopened and stored in fridge was the one that failed. Hope we come up with an answer to avoid future issues.

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                              • JonathonJ Offline
                                JonathonJ Offline
                                Jonathon
                                Team Blue Admin Walton's Employee Power User
                                wrote on last edited by
                                #15

                                Unionguy1019 Sorry, just to be sure, you used v-8 in the bacth 4 months ago as well? I’ll ask our application specialist about the uncooked liver enzymes but if you used those last time as well…I am doing some processing next week, i’ll make sure to try this with the v-8. Out of curiosity can you give me the lot# I will see if I can try from the same

                                Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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                                • JonathonJ Offline
                                  JonathonJ Offline
                                  Jonathon
                                  Team Blue Admin Walton's Employee Power User
                                  wrote on last edited by
                                  #16

                                  Hey Guys, I went ahead and made a batch of snack sticks with smoke collagen casings and I used v-8 instead of water. There was no dissolving of the casing or anything so that was not the issue.

                                  Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                  1 Reply Last reply
                                  0
                                  • lamurscrappyL Offline
                                    lamurscrappyL Offline
                                    lamurscrappy
                                    Regular Contributors
                                    wrote on last edited by
                                    #17

                                    How did they taste? You need my address? 🙂

                                    1 Reply Last reply
                                    0
                                    • JonathonJ Offline
                                      JonathonJ Offline
                                      Jonathon
                                      Team Blue Admin Walton's Employee Power User
                                      wrote on last edited by
                                      #18

                                      They were both really really good actually! Bufaalo Wing jerky with v-8 was awesome, it added a tingle to the tongue so ALL the heat was on the tongue, really interesting and good. I also did some Habanero BBQ with some added Mango nectar and that was super good as well. I was trying to get the casings to dissolve but didn’t have anything like it happen

                                      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                      1 Reply Last reply
                                      0
                                      • U Unionguy1019

                                        Jonathon Braunsweiger was pork liver, beef liver, 40% meat 60% fat pork grind, salt, dextrose, cure #1, NFDM, onion powder, pepper, marjoram, ground cloves and ginger. I cured the liver in a wet EQ brine (water, salt, dextrose and #1 cure). After brine I ground the liver and emulsified it with a food mill. Mixed spices with 2 cans of Straub Dark Ale added to farce mixed well and stuffed into 32mm smoked casings. Placed into 130 degree preheated smoker to dry, after 2 hours went to increase the temps and found everything all in my catch pan. Snack sticks were Salt, dextrose, cure #1, NFDM, chipotle pepper, adobo sauce, cheddar cheese and spicy V-8 juice. Mixed all except V-8, let age for 48 hours in fridge, mixed again adding v-8. Stuffed into 19mm collagen casings, after 2 hours at 130 degrees had the same dissolved casing result. The sausage shop that carries your casings in my area said I must have got them to wet. I come home and took a piece of casing and put it in water for 3 days. It swelled up and got kind of rubbery but didn’t dissolve.

                                        twilliamsT Offline
                                        twilliamsT Offline
                                        twilliams
                                        Power User PK100 Regular Contributors Team Grey
                                        wrote on last edited by
                                        #19

                                        Unionguy1019 im curious on this, as braunsweiger is usually sold with a plastic type casing is there something to this. I did see a couple ingredients that is making me suspicious

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