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  5. Cured Sausage 108 - Basics For Making Smoked Sausage

Cured Sausage 108 - Basics For Making Smoked Sausage

Scheduled Pinned Locked Moved Cured Sausage
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  • JonathonJ Jonathon

    dawsjd Yeah…we started going through all the videos and adding footnotes for the conversions. Maybe we need to pick that back up so next to the “1 Bag of Roasted Garlic Smoked Sausage” would be a small #1 and if you click on it it brings you to the bottom where it shows how much. The other option would be to have a per lb breakdown right there.

    Does anyone want to chime in on how they would like to see this set up?

    D Offline
    D Offline
    dawsjd
    wrote on last edited by
    #6

    Jonathon Thanks Jonathon, I have no problem doing the math conversions for batch sizes. My main question was is the Roasted Garlic Seasoning best with all pork or best with a pork / beef blend? When I make the Waltons German I like 7lbs pork butt and 3lbs beef in a 10lb batch. Just looking for opinions.

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    • JonathonJ Offline
      JonathonJ Offline
      Jonathon
      Team Blue Admin Walton's Employee Power User
      wrote on last edited by
      #7

      dawsjd In my opinion that’s a personal preference thing. I tend to like 100% pork better for most cured sausage but a blend is also perfectly acceptable. I wouldn’t treat the Roasted Garlic any different than any other sausage, so if you normally go with a blend then blend it, if you normally go 100% one way or the other then I’d do that. Either way, you can’t go too far wrong!

      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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      • B Offline
        B Offline
        Buffalo77
        wrote on last edited by
        #8

        Has anyone had experience using Morton’s Tender Quick on summer sausage? I have always used LEM packaged seasoning and cure and have never had an issue. I thought I’d try the TQ along with garlic powder, onion powder, black pepper and mustard seed. First try I used venison with 10% pork fat added. After slow smoking to 158 deg. I did a cold water bath (tap water temp) then placed the sausages on a rack to rest for 2 hours, then into the fridge. The fibrous casings would not turn loose of the meat. Just curious if anyone else has had this issue?

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        • JonathonJ Offline
          JonathonJ Offline
          Jonathon
          Team Blue Admin Walton's Employee Power User
          wrote on last edited by
          #9

          Buffalo77 The cold water bath is the real culprit there. We just did this Wednesday with some venison summer sausage (did batches of 20, 25 and 30% pork fat) and the ones that we did that were smaller in diameter were pulled first and then put in cold water with just a little ice. They wouldn’t peel away and all the others peeled fine. This is something we have shown quite a few times, so I wouldn’t blame the tender quick just yet. We have Excaliburs MRT and I really need to do something with it, we have carried it for 2 years or so and I still haven’t had time to try making anything with it.

          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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          • J Offline
            J Offline
            Joemy96
            wrote on last edited by
            #10

            What do I add to my summer sausage to keep it from going gray after slicing?

            mrobisrM 2 Replies Last reply
            0
            • JonathonJ Jonathon
              Cured Sausage

              Cured Sausage 108 - Basics For Making Smoked Sausage

              Attend this entry-level class from Meatgistics University by watching the video, reading the article and post any questions you have!

              Protein Extraction
              Smoking Sausage

              What Is Cured Sausage?

              Smoked sausage is sausage that has been ground, seasoned and cured and then smoked at lower temperatures instead of grilled or fired. It varies from fresh sausage in taste and consistency and is often stuffed into different casings than fresh sausage. Smoked, or cured sausage covers a wide variety of types of sausage including hot dogs, polish, ring bologna and Kielbasa.

              Meat Block

              10 lb of Untrimmed Pork Butts
              1 Bag of Roasted Garlic Smoked Sausage
              1 Bag Smoked Meat Stabilizer
              1 oz of Sure Cure (Included with purchase)

              Equipment

              Walton’s #8 Meat Grinder
              Walton’s 20 lb Meat Mixer
              Walton’s 11 lb Sausage Stuffer

              Process

              The first thing you need to do is to grind your meat. Before you begin make sure your plates and knives are well oiled to prevent friction. You will want to grind the meat twice, the first grind should be with a 3/8 plate and then with a 1/8 plate. Remember to keep your meat cold through this process.

              Meat Mixing

              Next, you need to mix the seasoning and cure into your meat. To do this you can either use a meat mixer or do it by hand. Because this is a product that we are going to cure and smoke we need to achieve a high level of protein extraction so doing this with your hands is difficult but can be done. When using a mixer add the meat to the mixer, then the seasoning and cure and finally the water, you will want to mix in both directions until all seasoning and cure has been mixed in and you have good protein extraction. You will know that protein extraction has been achieved when the meat is sticky and tacky if you can pull a handful of it apart and it stretches that is a good sign.

              Sausage Stuffing

              Choose the largest stuffing tube your casing will fit on, collagen casings require no preparation so just put it on the stuffing tube and begin stuffing. Stuff until the casing is mostly full but remember we will want to twist these into links so leave it slightly understuffed.

              Note

              When you are done stuffing the product has to be held in the refrigerator overnight to allow the cure time to work. If you added Encapsulated Citric Acid or other cure accelerators you skip this step.

              Thermal Processing & Smoking

              Set up your smoker and hang your sausage on smoke sticks or lay on racks and smoke at
              125F for 1 hour
              140F for 1 hour
              155F for 2 hours
              175F until internal meat temp of 160F

              Cooling

              Let them sit out for an hour before vacuum packing them to make sure we don’t get any unwanted moisture in our bags.

              Wrap up

              Now, whenever we want to eat them we simply defrost them and either eat them at room temperature or heat them up as they are already fully cooked!

              Additional Tips

              • After your twist your sausage you can freeze your sausage for half an hour and then when you cut where you twisted them into links it will stay closed a little more.

              Watch WaltonsTV: Basics For Making Smoked Sausage

              Shop waltonsinc.com for Bratwurst Seasoning

              Shop waltonsinc.com for Meat Grinders

              Shop waltonsinc.com for High-Temp Cheese

              Shop waltonsinc.com for Boning Knives


              v
              S Offline
              S Offline
              Sylvia50
              Yearling
              wrote on last edited by
              #11

              Jonathon how much water should I put in this recipe for smoked sausage?

              YooperDogY mrobisrM 2 Replies Last reply
              0
              • S Sylvia50

                Jonathon how much water should I put in this recipe for smoked sausage?

                YooperDogY Offline
                YooperDogY Offline
                YooperDog
                Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
                wrote on last edited by
                #12

                Sylvia50 what recipe are you asking about?

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                • S Sylvia50

                  Jonathon how much water should I put in this recipe for smoked sausage?

                  mrobisrM Offline
                  mrobisrM Offline
                  mrobisr
                  Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                  wrote on last edited by
                  #13

                  Sylvia50 just enough that when mixing the meat has a pretty shine, but add in small increments you don’t want too much.

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                  • J Joemy96

                    What do I add to my summer sausage to keep it from going gray after slicing?

                    mrobisrM Offline
                    mrobisrM Offline
                    mrobisr
                    Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                    wrote on last edited by mrobisr
                    #14

                    Joemy96 cure #1 and Sodium erythorbate

                    1 Reply Last reply
                    -1
                    • J Joemy96

                      What do I add to my summer sausage to keep it from going gray after slicing?

                      mrobisrM Offline
                      mrobisrM Offline
                      mrobisr
                      Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                      wrote on last edited by
                      #15

                      Joemy96 cure #1 and Sodium erythorbate

                      1 Reply Last reply
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