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  5. PID controllers, temp & humidity: brand? WiFi?

PID controllers, temp & humidity: brand? WiFi?

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  • Dave in AZD Dave in AZ

    samspade thx, great info for me!

    samspadeS Offline
    samspadeS Offline
    samspade
    Team Orange Masterbuilt Sous Vide Team Blue Power User
    wrote on last edited by
    #5

    Dave in AZ I am considering making a drying chamber and would use seperate inkbird temp and humidity controlers. I dont believe the single unit can do all four(up and down temp, and higher/lower humidity.

    1 Reply Last reply
    1
    • Dave in AZD Dave in AZ

      samspade thx, great info for me!

      G Offline
      G Offline
      glen
      Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
      wrote on last edited by
      #6

      Dave in AZ Usually better to add a relay instead of sending the load through the controller
      In case of overloads, shorts etc. the relay is far cheaper than the controller and easier to replace
      Plus the relay will be more durable and you can select the load capacity

      Give a man a fish and he eats for a day
      Teach a man to fish and he drinks beer for a lifetime

      Dave in AZD 1 Reply Last reply
      1
      • G glen

        Dave in AZ Usually better to add a relay instead of sending the load through the controller
        In case of overloads, shorts etc. the relay is far cheaper than the controller and easier to replace
        Plus the relay will be more durable and you can select the load capacity

        Dave in AZD Offline
        Dave in AZD Offline
        Dave in AZ
        Military Veterans Sous Vide Canning Traeger Regular Contributors Power User
        wrote on last edited by
        #7

        glen that’s a smart idea glen, thx! Do you have a particular one you like, I’ve never purchased a relay online… and was already getting overwhelmed with all the PID choices lol!

        samspade Yep, I was looking at those separate ones. They have some that do a wifi app, allowing easier programming on phone and tracking… kinda seems unnecessary, but I’m wondering if anyone else out there likes that phone app ability a lot for some reason?

        G samspadeS 2 Replies Last reply
        0
        • Dave in AZD Dave in AZ

          glen that’s a smart idea glen, thx! Do you have a particular one you like, I’ve never purchased a relay online… and was already getting overwhelmed with all the PID choices lol!

          samspade Yep, I was looking at those separate ones. They have some that do a wifi app, allowing easier programming on phone and tracking… kinda seems unnecessary, but I’m wondering if anyone else out there likes that phone app ability a lot for some reason?

          G Offline
          G Offline
          glen
          Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
          wrote on last edited by
          #8

          Dave in AZ Sorry Dave I haven’t converted my Masterbuilt yet but will this spring.
          I was drawing on my experience with various electronic and digital controls

          Give a man a fish and he eats for a day
          Teach a man to fish and he drinks beer for a lifetime

          1 Reply Last reply
          1
          • Dave in AZD Dave in AZ

            glen that’s a smart idea glen, thx! Do you have a particular one you like, I’ve never purchased a relay online… and was already getting overwhelmed with all the PID choices lol!

            samspade Yep, I was looking at those separate ones. They have some that do a wifi app, allowing easier programming on phone and tracking… kinda seems unnecessary, but I’m wondering if anyone else out there likes that phone app ability a lot for some reason?

            samspadeS Offline
            samspadeS Offline
            samspade
            Team Orange Masterbuilt Sous Vide Team Blue Power User
            wrote on last edited by
            #9

            Dave in AZ here is the one I got from amazon.
            Omron G7L-2A-BUBJ-CB AC100/120.

            Dave in AZD 1 Reply Last reply
            0
            • samspadeS samspade

              Dave in AZ here is the one I got from amazon.
              Omron G7L-2A-BUBJ-CB AC100/120.

              Dave in AZD Offline
              Dave in AZD Offline
              Dave in AZ
              Military Veterans Sous Vide Canning Traeger Regular Contributors Power User
              wrote on last edited by
              #10

              samspade thanks much!

              G 1 Reply Last reply
              0
              • processheadP Offline
                processheadP Offline
                processhead
                Regular Contributors Power User
                wrote on last edited by
                #11

                The PID controllers I have used include Yokogawa, Inkbird, Chromalox, Watlow and Auber. I kind of divide them into two categories. hobby grade and industrial grade. The ink bird and Auber fall into the hobby grade category. That’s not to mean they are bad. For the money they really offer a lot of performance and are very good. They just aren’t built to the same robust standards of construction of industrial PID controllers.

                Most PID controllers have some type of self-tuning capability. The Inkbird controller I used in my last smoker build supposedly had auto tuning, but it was pretty weak and almost useless. Still, with manual tuning, the Inkbird held temperature setpoint to +/- 2 degrees a in that smoker, which is more than adequate.
                I used to buy used and surplus industrial controls/ PIDs on Ebay because they could be bought economically. Anymore though, even the used stuff brings more money than I am ready to spend.
                My other hobby is brewing and I have used PID’s for temperature controls in my mashing systems and hot liquor tank.
                I like to use solid state relays (SSRs) with PID for controllers because the SSR does all the heavy current switching and the PID just provides the control signal.
                So far I have not used PIDs for humidity controls.

                Paul

                Dave in AZD 1 Reply Last reply
                1
                • processheadP processhead

                  The PID controllers I have used include Yokogawa, Inkbird, Chromalox, Watlow and Auber. I kind of divide them into two categories. hobby grade and industrial grade. The ink bird and Auber fall into the hobby grade category. That’s not to mean they are bad. For the money they really offer a lot of performance and are very good. They just aren’t built to the same robust standards of construction of industrial PID controllers.

                  Most PID controllers have some type of self-tuning capability. The Inkbird controller I used in my last smoker build supposedly had auto tuning, but it was pretty weak and almost useless. Still, with manual tuning, the Inkbird held temperature setpoint to +/- 2 degrees a in that smoker, which is more than adequate.
                  I used to buy used and surplus industrial controls/ PIDs on Ebay because they could be bought economically. Anymore though, even the used stuff brings more money than I am ready to spend.
                  My other hobby is brewing and I have used PID’s for temperature controls in my mashing systems and hot liquor tank.
                  I like to use solid state relays (SSRs) with PID for controllers because the SSR does all the heavy current switching and the PID just provides the control signal.
                  So far I have not used PIDs for humidity controls.

                  Dave in AZD Offline
                  Dave in AZD Offline
                  Dave in AZ
                  Military Veterans Sous Vide Canning Traeger Regular Contributors Power User
                  wrote on last edited by
                  #12

                  processhead thx very much Paul, good info. Right now I’m leaning towards the 2 Inkbird PIDs for temp and humidity, just because they’re the ones I have actual successful user reports on. I will probably get the wifi versions, as all the analysis and testing info is available thru the app, but very little thru the unit limited screens; and your comment on self tuning makes me think the more robust controls suite via the appmight be worth it.

                  I also plan on using a relay, the Omron one mentioned above looks decent, though $29 for a relay seems high… but I don’t have the time to learn about PIDs and relays and become expert enough to make my own 1st time purchase decisions right now. So hoping to rely on folks like you all, with more knowledge and firsthand experience of “THIS ONE works!”
                  Thx!

                  processheadP samspadeS 2 Replies Last reply
                  0
                  • Dave in AZD Dave in AZ

                    samspade thanks much!

                    G Offline
                    G Offline
                    glen
                    Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
                    wrote on last edited by
                    #13

                    Dave in AZ You can find PID’s that come as kits and many times you can select the temp probe and an SSR in the kit. That makes sure everything is compatible
                    One thing to verify is the temperature range, many PID’s are for brewing and seed bed starters and have too low of a temperature range for a smoker

                    Give a man a fish and he eats for a day
                    Teach a man to fish and he drinks beer for a lifetime

                    1 Reply Last reply
                    1
                    • Dave in AZD Dave in AZ

                      processhead thx very much Paul, good info. Right now I’m leaning towards the 2 Inkbird PIDs for temp and humidity, just because they’re the ones I have actual successful user reports on. I will probably get the wifi versions, as all the analysis and testing info is available thru the app, but very little thru the unit limited screens; and your comment on self tuning makes me think the more robust controls suite via the appmight be worth it.

                      I also plan on using a relay, the Omron one mentioned above looks decent, though $29 for a relay seems high… but I don’t have the time to learn about PIDs and relays and become expert enough to make my own 1st time purchase decisions right now. So hoping to rely on folks like you all, with more knowledge and firsthand experience of “THIS ONE works!”
                      Thx!

                      processheadP Offline
                      processheadP Offline
                      processhead
                      Regular Contributors Power User
                      wrote on last edited by
                      #14

                      Dave in AZ Be happy to help in any way I can.

                      Paul

                      1 Reply Last reply
                      1
                      • Dave in AZD Dave in AZ

                        processhead thx very much Paul, good info. Right now I’m leaning towards the 2 Inkbird PIDs for temp and humidity, just because they’re the ones I have actual successful user reports on. I will probably get the wifi versions, as all the analysis and testing info is available thru the app, but very little thru the unit limited screens; and your comment on self tuning makes me think the more robust controls suite via the appmight be worth it.

                        I also plan on using a relay, the Omron one mentioned above looks decent, though $29 for a relay seems high… but I don’t have the time to learn about PIDs and relays and become expert enough to make my own 1st time purchase decisions right now. So hoping to rely on folks like you all, with more knowledge and firsthand experience of “THIS ONE works!”
                        Thx!

                        samspadeS Offline
                        samspadeS Offline
                        samspade
                        Team Orange Masterbuilt Sous Vide Team Blue Power User
                        wrote on last edited by
                        #15

                        Dave in AZ I did forget the temp limit. My 310t stops at 240. So it really may not work in some applications. I mainly use it to step up my sausage and jerkys.

                        Dave in AZD 1 Reply Last reply
                        0
                        • samspadeS samspade

                          Dave in AZ I did forget the temp limit. My 310t stops at 240. So it really may not work in some applications. I mainly use it to step up my sausage and jerkys.

                          Dave in AZD Offline
                          Dave in AZD Offline
                          Dave in AZ
                          Military Veterans Sous Vide Canning Traeger Regular Contributors Power User
                          wrote on last edited by
                          #16

                          samspade no worries. I got the inkbird ITC308 wifi. Just using it for drying cabinet control, so it’s 100c top is fine also.

                          samspadeS 1 Reply Last reply
                          1
                          • Dave in AZD Dave in AZ

                            samspade no worries. I got the inkbird ITC308 wifi. Just using it for drying cabinet control, so it’s 100c top is fine also.

                            samspadeS Offline
                            samspadeS Offline
                            samspade
                            Team Orange Masterbuilt Sous Vide Team Blue Power User
                            wrote on last edited by
                            #17

                            Dave in AZ great. As someone said to me… if you dont post pics it didnt happen. Look forward to your build photos.

                            1 Reply Last reply
                            0
                            • Dave in AZD Dave in AZ

                              Building my drying chamber. Saw a few good videos by 2guys and a cooler, he uses InkBird controllers. I see there are a ton of brands, some really cheap and not as plug and play, like if I was breadboarding up something.

                              What do folks think are best brands to buy, how are these Inkbird ones, and are the wifi versions you can program and monitor on phone worth using?
                              Thx!

                              (Seems to me I would program these once with their instruction book then never mess except setting temp or humidity, so doubting wifi utility…)

                              mrobisrM Offline
                              mrobisrM Offline
                              mrobisr
                              Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                              wrote on last edited by
                              #18

                              Dave in AZ I use PID in my brewing, but for my drying chamber I use this and it is simple and really easy to view and use.

                              Inkbird Temperature and Humidity Controller ITC-608T Pre-Wired Dual Stage Thermostat 120VAC 15A 1800W ETL Listed

                              processheadP Dave in AZD 2 Replies Last reply
                              1
                              • mrobisrM mrobisr

                                Dave in AZ I use PID in my brewing, but for my drying chamber I use this and it is simple and really easy to view and use.

                                Inkbird Temperature and Humidity Controller ITC-608T Pre-Wired Dual Stage Thermostat 120VAC 15A 1800W ETL Listed

                                processheadP Offline
                                processheadP Offline
                                processhead
                                Regular Contributors Power User
                                wrote on last edited by processhead
                                #19

                                mrobisr said in PID controllers, temp & humidity: brand? WiFi?:

                                Dave in AZ I use PID in my brewing, but for my drying chamber I use this and it is simple and really easy to view and use.

                                Inkbird Temperature and Humidity Controller ITC-608T Pre-Wired Dual Stage Thermostat 120VAC 15A 1800W ETL Listed

                                Not to derail the thread mrobisr, but are you doing electric mashing and boiling? RIMS?

                                Paul

                                mrobisrM Dave in AZD 2 Replies Last reply
                                1
                                • processheadP processhead

                                  mrobisr said in PID controllers, temp & humidity: brand? WiFi?:

                                  Dave in AZ I use PID in my brewing, but for my drying chamber I use this and it is simple and really easy to view and use.

                                  Inkbird Temperature and Humidity Controller ITC-608T Pre-Wired Dual Stage Thermostat 120VAC 15A 1800W ETL Listed

                                  Not to derail the thread mrobisr, but are you doing electric mashing and boiling? RIMS?

                                  mrobisrM Offline
                                  mrobisrM Offline
                                  mrobisr
                                  Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                                  wrote on last edited by
                                  #20

                                  processhead I do

                                  1 Reply Last reply
                                  2
                                  • processheadP processhead

                                    mrobisr said in PID controllers, temp & humidity: brand? WiFi?:

                                    Dave in AZ I use PID in my brewing, but for my drying chamber I use this and it is simple and really easy to view and use.

                                    Inkbird Temperature and Humidity Controller ITC-608T Pre-Wired Dual Stage Thermostat 120VAC 15A 1800W ETL Listed

                                    Not to derail the thread mrobisr, but are you doing electric mashing and boiling? RIMS?

                                    Dave in AZD Offline
                                    Dave in AZD Offline
                                    Dave in AZ
                                    Military Veterans Sous Vide Canning Traeger Regular Contributors Power User
                                    wrote on last edited by Dave in AZ
                                    #21

                                    processhead
                                    mrobisr
                                    Dang this is a great place, so many folks with like minded interests!
                                    Well, I haven’t met anyone who knew what RIMS was for 15 years! So, might as well go off topic since I’m kinda excited to find some brewers using it!
                                    I have a RIMS system I built in 1992 or 93 based off original article published in Zymurgy by Rodney Morris. He laid out the circuit board, thermistor setup etc, but not all details. I flew out to college Station where he was teaching and got his full circuit design. My setup uses a surgical mag drive blood pump from Grainger, low heat density folded element in a copper tube w thermistors either end, driven by Morris’s circuit breadboarded up inside a plywood box. All with 16gal straight wall kegs I got from a buddy who owned the Bud distributorship. This was all before anything was available for sale commercially I think.

                                    I sparge in a hmm, 10gal? Gatorade cooler with a false filter bottom and sparge arm they were selling back then. Counterflow coiled copper inside a hose cooler.
                                    Had 2 fridges modified w grainger or White Rodgers thermostats for 30 to 75, <1 deg swings for ferments or storage/serving. Ferment in 6 or 11gal carboys. Then Ive got a bunch of 5 gal Cornelius kegs. Did some yeat work too.

                                    All piled in my casita now, haven’t brewed in 10 years 😞 I need to retire, to have more time for these great hobbies! Sooo much easier now with Amazon, internet, and guys like you all to instantly get info and experience from! I guess that circuit I got from Morris was a simple PID, but it’s so much nicer now to just order an Inkbird in 5 min!

                                    processheadP 1 Reply Last reply
                                    1
                                    • mrobisrM mrobisr

                                      Dave in AZ I use PID in my brewing, but for my drying chamber I use this and it is simple and really easy to view and use.

                                      Inkbird Temperature and Humidity Controller ITC-608T Pre-Wired Dual Stage Thermostat 120VAC 15A 1800W ETL Listed

                                      Dave in AZD Offline
                                      Dave in AZD Offline
                                      Dave in AZ
                                      Military Veterans Sous Vide Canning Traeger Regular Contributors Power User
                                      wrote on last edited by
                                      #22

                                      mrobisr thx, I saw that one. Ended up going with the 2 separate ones with wifi controls app that Eric at 2 guys and a cooler details.

                                      1 Reply Last reply
                                      1
                                      • Dave in AZD Dave in AZ

                                        processhead
                                        mrobisr
                                        Dang this is a great place, so many folks with like minded interests!
                                        Well, I haven’t met anyone who knew what RIMS was for 15 years! So, might as well go off topic since I’m kinda excited to find some brewers using it!
                                        I have a RIMS system I built in 1992 or 93 based off original article published in Zymurgy by Rodney Morris. He laid out the circuit board, thermistor setup etc, but not all details. I flew out to college Station where he was teaching and got his full circuit design. My setup uses a surgical mag drive blood pump from Grainger, low heat density folded element in a copper tube w thermistors either end, driven by Morris’s circuit breadboarded up inside a plywood box. All with 16gal straight wall kegs I got from a buddy who owned the Bud distributorship. This was all before anything was available for sale commercially I think.

                                        I sparge in a hmm, 10gal? Gatorade cooler with a false filter bottom and sparge arm they were selling back then. Counterflow coiled copper inside a hose cooler.
                                        Had 2 fridges modified w grainger or White Rodgers thermostats for 30 to 75, <1 deg swings for ferments or storage/serving. Ferment in 6 or 11gal carboys. Then Ive got a bunch of 5 gal Cornelius kegs. Did some yeat work too.

                                        All piled in my casita now, haven’t brewed in 10 years 😞 I need to retire, to have more time for these great hobbies! Sooo much easier now with Amazon, internet, and guys like you all to instantly get info and experience from! I guess that circuit I got from Morris was a simple PID, but it’s so much nicer now to just order an Inkbird in 5 min!

                                        processheadP Offline
                                        processheadP Offline
                                        processhead
                                        Regular Contributors Power User
                                        wrote on last edited by processhead
                                        #23

                                        Dave in AZ mrobisr
                                        Since we have some brewers here I will post a few pictures of my RIMS system that I build about 12 years ago. I have made a few modifications over the years but the basic design has stayed about the same.

                                        Here is the control panel. The top PID is the temperature control for the RIMS in-line heater.
                                        The middle Inkbird temperature control is a basic on-off control for the hot liquor tank.
                                        The lower left switch is for the RIMS recirculation pump and is interlocked with the RIMS element so the element can’t come on unless the pump is running. This avoids scorching the mash if there is no flow.
                                        The lower middle knob is pulse width modulated control for the electric boil kettle element. It allows rapid heat heat up of the 5500 watt boil kettle element and then throttling back the power after boil is achieved to limit boil overs.
                                        The switch on the lower right is the master power switch.

                                        354465eb-1f40-451a-9529-15cf00394030-20220325_062919.jpg

                                        1ad261e3-e216-4282-b2f0-2b88ef62389a-20220325_063011.jpg
                                        Panel schematic
                                        081d0075-f6fc-4311-9aa1-8e3a2ccd9f8d-Brewing Panel.jpg

                                        Here is the recirculating pump.

                                        702d69db-5d4c-4d7d-81e6-82796d8b543b-DSCN3301.JPG

                                        Here is the RIMS inline element housing. On the inside is a 4500 watt 220 volt element operated on 120 volts to limit power output to 1125 watts and lower the heat density.

                                        c132fdf5-25e8-4f92-8cb3-6a424b4a80f7-DSCN3303.JPG

                                        5be9cda3-5cff-4777-b9fd-c62c977458d0-DSCN3317.JPG

                                        Paul

                                        samspadeS Dave in AZD mrobisrM 3 Replies Last reply
                                        1
                                        • processheadP processhead

                                          Dave in AZ mrobisr
                                          Since we have some brewers here I will post a few pictures of my RIMS system that I build about 12 years ago. I have made a few modifications over the years but the basic design has stayed about the same.

                                          Here is the control panel. The top PID is the temperature control for the RIMS in-line heater.
                                          The middle Inkbird temperature control is a basic on-off control for the hot liquor tank.
                                          The lower left switch is for the RIMS recirculation pump and is interlocked with the RIMS element so the element can’t come on unless the pump is running. This avoids scorching the mash if there is no flow.
                                          The lower middle knob is pulse width modulated control for the electric boil kettle element. It allows rapid heat heat up of the 5500 watt boil kettle element and then throttling back the power after boil is achieved to limit boil overs.
                                          The switch on the lower right is the master power switch.

                                          354465eb-1f40-451a-9529-15cf00394030-20220325_062919.jpg

                                          1ad261e3-e216-4282-b2f0-2b88ef62389a-20220325_063011.jpg
                                          Panel schematic
                                          081d0075-f6fc-4311-9aa1-8e3a2ccd9f8d-Brewing Panel.jpg

                                          Here is the recirculating pump.

                                          702d69db-5d4c-4d7d-81e6-82796d8b543b-DSCN3301.JPG

                                          Here is the RIMS inline element housing. On the inside is a 4500 watt 220 volt element operated on 120 volts to limit power output to 1125 watts and lower the heat density.

                                          c132fdf5-25e8-4f92-8cb3-6a424b4a80f7-DSCN3303.JPG

                                          5be9cda3-5cff-4777-b9fd-c62c977458d0-DSCN3317.JPG

                                          samspadeS Offline
                                          samspadeS Offline
                                          samspade
                                          Team Orange Masterbuilt Sous Vide Team Blue Power User
                                          wrote on last edited by
                                          #24

                                          processhead wow! Just Wow!

                                          1 Reply Last reply
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