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  5. Knocked out 50lb of sausage today - Andouille and Sheboygan Brat

Knocked out 50lb of sausage today - Andouille and Sheboygan Brat

Scheduled Pinned Locked Moved Meat Processing
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  • cdavisC cdavis

    Jamieson22 man that is alot of brats. They look great and what a job linking. Congrats 👏

    Jamieson22J Offline
    Jamieson22J Offline
    Jamieson22
    Team Blue PK100 Regular Contributors Sous Vide Power User
    wrote on last edited by
    #4

    cdavis said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

    Jamieson22 man that is alot of brats. They look great and what a job linking. Congrats 👏

    Yeah I bought the meat block without thinking it through much. Realized I am out of town next weekend so had an “Oh crap, guess I’m making 50lb this weekend” moment last week. Plan was to make Saturday and smoke Sunday but got lazy. So will work from home tomorrow to do the smoke.

    cdavisC 1 Reply Last reply
    0
    • Jamieson22J Jamieson22

      Local grocery had a $1.49/lb sale on butts and that is as good as it gets lately. They were bone-in cryo two packs so picked through to find what I thought would land me with enough for two 25lb batches. after deboning. Now I do have to mention with ZERO exaggeration: I literally landed at 50lb of meat block after deboning - ON THE NOSE. Pat myself on back right there.

      For the Sheboygan Brats I did a single 4.5mm grind and stuffed into 32-35mm casings. This is a new recipe for me (both from Walton’s).

      The Andouille I did maybe 5lb through the 4.5mm plate and the rest through a 10mm for a nice chunky texture. Made this Andouille once before but as a fresh brat and it is absolutely amazing… This time I added a pack of sure cure and will smoke them tomorrow. Planning to use the advice on smoke schedule twilliams s gave me in my Smoked Kielbasa thread and see how it goes:

      • Do me a favor and next time try this smoke schedule
        110* for 1 hour vents all open (drying phase)
        125* for 2 hours (with smoke) close dampers to half on bottom 1/8th open on top
        140* for 1 hour (with smoke)
        155* for 2 hours (no smoke)
        170* until IT reaches your desired finished temp. 157*-160*
        Ice bath immediately

      Also been trying to be more consistent on size so I cut a piece of tube the casings come on to size I want and use that as a guide (visible in pics). Went longer for Andouille.

      Sheboygan Brats:

      IMG_3024.jpg

      IMG_3029.jpg

      And the Andouille:

      IMG_3032.jpg

      IMG_3039.jpg

      GWG8541G Offline
      GWG8541G Offline
      GWG8541
      Regular Contributors Cast Iron Sous Vide Canning Team Blue Power User Military Veterans
      wrote on last edited by
      #5

      Jamieson22 great looking batch. Let us know how the smoke goes.

      “You never really die until you end up on the wall at a Cracker Barrel”

      1 Reply Last reply
      1
      • Jamieson22J Jamieson22

        cdavis said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

        Jamieson22 man that is alot of brats. They look great and what a job linking. Congrats 👏

        Yeah I bought the meat block without thinking it through much. Realized I am out of town next weekend so had an “Oh crap, guess I’m making 50lb this weekend” moment last week. Plan was to make Saturday and smoke Sunday but got lazy. So will work from home tomorrow to do the smoke.

        cdavisC Offline
        cdavisC Offline
        cdavis
        Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
        wrote on last edited by
        #6

        Jamieson22 good luck on the smoke

        1 Reply Last reply
        1
        • Jamieson22J Jamieson22

          Local grocery had a $1.49/lb sale on butts and that is as good as it gets lately. They were bone-in cryo two packs so picked through to find what I thought would land me with enough for two 25lb batches. after deboning. Now I do have to mention with ZERO exaggeration: I literally landed at 50lb of meat block after deboning - ON THE NOSE. Pat myself on back right there.

          For the Sheboygan Brats I did a single 4.5mm grind and stuffed into 32-35mm casings. This is a new recipe for me (both from Walton’s).

          The Andouille I did maybe 5lb through the 4.5mm plate and the rest through a 10mm for a nice chunky texture. Made this Andouille once before but as a fresh brat and it is absolutely amazing… This time I added a pack of sure cure and will smoke them tomorrow. Planning to use the advice on smoke schedule twilliams s gave me in my Smoked Kielbasa thread and see how it goes:

          • Do me a favor and next time try this smoke schedule
            110* for 1 hour vents all open (drying phase)
            125* for 2 hours (with smoke) close dampers to half on bottom 1/8th open on top
            140* for 1 hour (with smoke)
            155* for 2 hours (no smoke)
            170* until IT reaches your desired finished temp. 157*-160*
            Ice bath immediately

          Also been trying to be more consistent on size so I cut a piece of tube the casings come on to size I want and use that as a guide (visible in pics). Went longer for Andouille.

          Sheboygan Brats:

          IMG_3024.jpg

          IMG_3029.jpg

          And the Andouille:

          IMG_3032.jpg

          IMG_3039.jpg

          twilliamsT Offline
          twilliamsT Offline
          twilliams
          Power User PK100 Regular Contributors Team Grey
          wrote on last edited by
          #7

          Jamieson22 now ya got me nervous, all eyes are on deck….lol

          Jamieson22J 1 Reply Last reply
          1
          • twilliamsT twilliams

            Jamieson22 now ya got me nervous, all eyes are on deck….lol

            Jamieson22J Offline
            Jamieson22J Offline
            Jamieson22
            Team Blue PK100 Regular Contributors Sous Vide Power User
            wrote on last edited by
            #8

            twilliams No need to be nervous. I appreciate the input/help! Generally I slay on the smokers but turning out nice smoked sausages has eluded me. I’ll happily take the experienced advice I get to learn this PK100!

            1 Reply Last reply
            0
            • Jamieson22J Offline
              Jamieson22J Offline
              Jamieson22
              Team Blue PK100 Regular Contributors Sous Vide Power User
              wrote on last edited by
              #9

              Getting ready to start the smoke and got a chance to use my sawhorse setup for loading up the hanging rods. Nice and easy!

              IMG_3043.jpg

              twilliamsT 1 Reply Last reply
              0
              • Jamieson22J Jamieson22

                Local grocery had a $1.49/lb sale on butts and that is as good as it gets lately. They were bone-in cryo two packs so picked through to find what I thought would land me with enough for two 25lb batches. after deboning. Now I do have to mention with ZERO exaggeration: I literally landed at 50lb of meat block after deboning - ON THE NOSE. Pat myself on back right there.

                For the Sheboygan Brats I did a single 4.5mm grind and stuffed into 32-35mm casings. This is a new recipe for me (both from Walton’s).

                The Andouille I did maybe 5lb through the 4.5mm plate and the rest through a 10mm for a nice chunky texture. Made this Andouille once before but as a fresh brat and it is absolutely amazing… This time I added a pack of sure cure and will smoke them tomorrow. Planning to use the advice on smoke schedule twilliams s gave me in my Smoked Kielbasa thread and see how it goes:

                • Do me a favor and next time try this smoke schedule
                  110* for 1 hour vents all open (drying phase)
                  125* for 2 hours (with smoke) close dampers to half on bottom 1/8th open on top
                  140* for 1 hour (with smoke)
                  155* for 2 hours (no smoke)
                  170* until IT reaches your desired finished temp. 157*-160*
                  Ice bath immediately

                Also been trying to be more consistent on size so I cut a piece of tube the casings come on to size I want and use that as a guide (visible in pics). Went longer for Andouille.

                Sheboygan Brats:

                IMG_3024.jpg

                IMG_3029.jpg

                And the Andouille:

                IMG_3032.jpg

                IMG_3039.jpg

                lkrfletcherL Offline
                lkrfletcherL Offline
                lkrfletcher
                Sous Vide Canning PK100 Team Blue Power User Regular Contributors Veteran
                wrote on last edited by
                #10

                Jamieson22 Well done!

                Life is a Garden - Dig it.

                1 Reply Last reply
                0
                • Jamieson22J Jamieson22

                  Local grocery had a $1.49/lb sale on butts and that is as good as it gets lately. They were bone-in cryo two packs so picked through to find what I thought would land me with enough for two 25lb batches. after deboning. Now I do have to mention with ZERO exaggeration: I literally landed at 50lb of meat block after deboning - ON THE NOSE. Pat myself on back right there.

                  For the Sheboygan Brats I did a single 4.5mm grind and stuffed into 32-35mm casings. This is a new recipe for me (both from Walton’s).

                  The Andouille I did maybe 5lb through the 4.5mm plate and the rest through a 10mm for a nice chunky texture. Made this Andouille once before but as a fresh brat and it is absolutely amazing… This time I added a pack of sure cure and will smoke them tomorrow. Planning to use the advice on smoke schedule twilliams s gave me in my Smoked Kielbasa thread and see how it goes:

                  • Do me a favor and next time try this smoke schedule
                    110* for 1 hour vents all open (drying phase)
                    125* for 2 hours (with smoke) close dampers to half on bottom 1/8th open on top
                    140* for 1 hour (with smoke)
                    155* for 2 hours (no smoke)
                    170* until IT reaches your desired finished temp. 157*-160*
                    Ice bath immediately

                  Also been trying to be more consistent on size so I cut a piece of tube the casings come on to size I want and use that as a guide (visible in pics). Went longer for Andouille.

                  Sheboygan Brats:

                  IMG_3024.jpg

                  IMG_3029.jpg

                  And the Andouille:

                  IMG_3032.jpg

                  IMG_3039.jpg

                  SurgS Offline
                  SurgS Offline
                  Surg
                  Team Blue Cast Iron Dry Cured Sausage Masterbuilt Veteran Sous Vide Power User Regular Contributors
                  wrote on last edited by
                  #11

                  Jamieson22 very nicely done 👍🏼

                  “A smooth sea never made a skilled sailor.”

                  1 Reply Last reply
                  0
                  • ND MikeN Offline
                    ND MikeN Offline
                    ND Mike
                    Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                    wrote on last edited by
                    #12

                    Nice! Leave a review of the taste of those Sheboygan brats! I have been eyeing that seasoning.

                    PapaSopP 1 Reply Last reply
                    1
                    • ND MikeN ND Mike

                      Nice! Leave a review of the taste of those Sheboygan brats! I have been eyeing that seasoning.

                      PapaSopP Offline
                      PapaSopP Offline
                      PapaSop
                      Team Orange Power User Veteran
                      wrote on last edited by
                      #13

                      ND Mike said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                      Nice! Leave a review of the taste of those Sheboygan brats! I have been eyeing that seasoning.

                      I’m curious as well.

                      twilliamsT 1 Reply Last reply
                      0
                      • Jamieson22J Jamieson22

                        Getting ready to start the smoke and got a chance to use my sawhorse setup for loading up the hanging rods. Nice and easy!

                        IMG_3043.jpg

                        twilliamsT Offline
                        twilliamsT Offline
                        twilliams
                        Power User PK100 Regular Contributors Team Grey
                        wrote on last edited by
                        #14

                        Jamieson22 wonderful outdoor kitchen

                        1 Reply Last reply
                        0
                        • PapaSopP PapaSop

                          ND Mike said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                          Nice! Leave a review of the taste of those Sheboygan brats! I have been eyeing that seasoning.

                          I’m curious as well.

                          twilliamsT Offline
                          twilliamsT Offline
                          twilliams
                          Power User PK100 Regular Contributors Team Grey
                          wrote on last edited by
                          #15

                          PapaSop ND Mike the flavor is decent but my texture is way off and I’m not happy with it, so I think the flavor is getting a bad rep from my texture. For the life of me I can’t figure out how to make it like a Johnsonville

                          PapaSopP 1 Reply Last reply
                          0
                          • Jamieson22J Offline
                            Jamieson22J Offline
                            Jamieson22
                            Team Blue PK100 Regular Contributors Sous Vide Power User
                            wrote on last edited by
                            #16

                            So I am now 9+ hours in and sitting at 136F IT on the links. I opened it just once a bit ago to remove dust pan and checked temp on another link and read the same.
                            Color looked really nice which is a plus.

                            This time I also hung an ambient probe that is kind floating in the middle of chamber as I wrapped it around a dowel. When I set smoker to 155F it read 142-148. To get to 170F I had to set smoker to 195F. Not sure if I am just way impatient or should I be planning for crazy long cooks? Any thoughts?

                            I fired up my P&S pellet smoker and may move them to it on 30 min or so if they don’t start moving up more.

                            1 Reply Last reply
                            0
                            • Jamieson22J Offline
                              Jamieson22J Offline
                              Jamieson22
                              Team Blue PK100 Regular Contributors Sous Vide Power User
                              wrote on last edited by
                              #17

                              Well ended up turning the PK100 up to 215F which gave me a temp reading of 195-198F on my Thermoworks Smoke ambient probe. That seemed to push them through as 125F to 135F took hours. Pulled them at 155F IT and did a cold water bath. Final cook time was 11h20m for 25lb in 42-45mm casings. Currently sitting on counter for a bit before going in fridge.

                              Color is fantastic so twilliams think your advice of less water in dust made a diff. Have a few pale spots but that was due to overlapping .I did get a lot more case wrinkle than I’d like and imagine the higher temps had a lot to do with it. Guessing I got some fat out on a few in hotter spots in smoker. Not sure what to change next time for a better batch.

                              IMG_3062.jpg

                              IMG_3065.jpg

                              twilliamsT cdavisC 3 Replies Last reply
                              1
                              • Jamieson22J Jamieson22

                                Well ended up turning the PK100 up to 215F which gave me a temp reading of 195-198F on my Thermoworks Smoke ambient probe. That seemed to push them through as 125F to 135F took hours. Pulled them at 155F IT and did a cold water bath. Final cook time was 11h20m for 25lb in 42-45mm casings. Currently sitting on counter for a bit before going in fridge.

                                Color is fantastic so twilliams think your advice of less water in dust made a diff. Have a few pale spots but that was due to overlapping .I did get a lot more case wrinkle than I’d like and imagine the higher temps had a lot to do with it. Guessing I got some fat out on a few in hotter spots in smoker. Not sure what to change next time for a better batch.

                                IMG_3062.jpg

                                IMG_3065.jpg

                                twilliamsT Offline
                                twilliamsT Offline
                                twilliams
                                Power User PK100 Regular Contributors Team Grey
                                wrote on last edited by
                                #18

                                Jamieson22 did you use the 1250watt setting from start? Maybe next time try your ambient probe trick at the beginning and adjust smoker temp to hit the desired cabin temps. I think 195* was a bit much and pushed a bit of fat out. When you cook them they may plump up and not be wrinkled

                                Jamieson22J 1 Reply Last reply
                                2
                                • Jamieson22J Jamieson22

                                  Well ended up turning the PK100 up to 215F which gave me a temp reading of 195-198F on my Thermoworks Smoke ambient probe. That seemed to push them through as 125F to 135F took hours. Pulled them at 155F IT and did a cold water bath. Final cook time was 11h20m for 25lb in 42-45mm casings. Currently sitting on counter for a bit before going in fridge.

                                  Color is fantastic so twilliams think your advice of less water in dust made a diff. Have a few pale spots but that was due to overlapping .I did get a lot more case wrinkle than I’d like and imagine the higher temps had a lot to do with it. Guessing I got some fat out on a few in hotter spots in smoker. Not sure what to change next time for a better batch.

                                  IMG_3062.jpg

                                  IMG_3065.jpg

                                  twilliamsT Offline
                                  twilliamsT Offline
                                  twilliams
                                  Power User PK100 Regular Contributors Team Grey
                                  wrote on last edited by
                                  #19

                                  Jamieson22 good job by the way, practice and trying new things is good. I need to figure out my fresh bratwurst texture.

                                  1 Reply Last reply
                                  1
                                  • twilliamsT twilliams

                                    Jamieson22 did you use the 1250watt setting from start? Maybe next time try your ambient probe trick at the beginning and adjust smoker temp to hit the desired cabin temps. I think 195* was a bit much and pushed a bit of fat out. When you cook them they may plump up and not be wrinkled

                                    Jamieson22J Offline
                                    Jamieson22J Offline
                                    Jamieson22
                                    Team Blue PK100 Regular Contributors Sous Vide Power User
                                    wrote on last edited by
                                    #20

                                    twilliams said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                                    Jamieson22 did you use the 1250watt setting from start? Maybe next time try your ambient probe trick at the beginning and adjust smoker temp to hit the desired cabin temps. I think 195* was a bit much and pushed a bit of fat out. When you cook them they may plump up and not be wrinkled

                                    Yep 1250w the whole way. I was watching temps and things were in line until I went to 155F though didn’t adjust for a bit as was working and didn’t notice.

                                    Definitely a good idea for next time to shoot for actual vs what is on the display. Also curious if other PK100 owners notice a big difference. I generally never monitor pit temps. I also left my sawdust pan in until well after it burned out. Maybe next time will pull it per smoke schedule as not cure if it sitting on burner makes a big diff. Imagine it can’t help. I’ll figure this damn thing out.

                                    I’ve been turning out really good brats with a 4.5mm or 6mm single grind. Comes pretty close to Johnsonville texture (6mm is better). I try to avoid over emulsified.

                                    twilliamsT 1 Reply Last reply
                                    0
                                    • Jamieson22J Jamieson22

                                      twilliams said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                                      Jamieson22 did you use the 1250watt setting from start? Maybe next time try your ambient probe trick at the beginning and adjust smoker temp to hit the desired cabin temps. I think 195* was a bit much and pushed a bit of fat out. When you cook them they may plump up and not be wrinkled

                                      Yep 1250w the whole way. I was watching temps and things were in line until I went to 155F though didn’t adjust for a bit as was working and didn’t notice.

                                      Definitely a good idea for next time to shoot for actual vs what is on the display. Also curious if other PK100 owners notice a big difference. I generally never monitor pit temps. I also left my sawdust pan in until well after it burned out. Maybe next time will pull it per smoke schedule as not cure if it sitting on burner makes a big diff. Imagine it can’t help. I’ll figure this damn thing out.

                                      I’ve been turning out really good brats with a 4.5mm or 6mm single grind. Comes pretty close to Johnsonville texture (6mm is better). I try to avoid over emulsified.

                                      twilliamsT Offline
                                      twilliamsT Offline
                                      twilliams
                                      Power User PK100 Regular Contributors Team Grey
                                      wrote on last edited by
                                      #21

                                      Jamieson22 that’s a really good thought about the pan on burner absorbing the heat output.

                                      Thanks for the brat suggestion, will see what I can do

                                      1 Reply Last reply
                                      0
                                      • Jamieson22J Jamieson22

                                        Well ended up turning the PK100 up to 215F which gave me a temp reading of 195-198F on my Thermoworks Smoke ambient probe. That seemed to push them through as 125F to 135F took hours. Pulled them at 155F IT and did a cold water bath. Final cook time was 11h20m for 25lb in 42-45mm casings. Currently sitting on counter for a bit before going in fridge.

                                        Color is fantastic so twilliams think your advice of less water in dust made a diff. Have a few pale spots but that was due to overlapping .I did get a lot more case wrinkle than I’d like and imagine the higher temps had a lot to do with it. Guessing I got some fat out on a few in hotter spots in smoker. Not sure what to change next time for a better batch.

                                        IMG_3062.jpg

                                        IMG_3065.jpg

                                        cdavisC Offline
                                        cdavisC Offline
                                        cdavis
                                        Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
                                        wrote on last edited by
                                        #22

                                        Jamieson22 they look great to me. Nice job. Hate that it took so long but looks like it was worth it 👌

                                        1 Reply Last reply
                                        0
                                        • HerbcoFoodH Offline
                                          HerbcoFoodH Offline
                                          HerbcoFood
                                          Regular Contributors Team Orange Sous Vide
                                          wrote on last edited by
                                          #23

                                          Real nice sir!

                                          1 Reply Last reply
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