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  5. Particle definition

Particle definition

Scheduled Pinned Locked Moved Meat Processing
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  • C Offline
    C Offline
    clubchuck
    wrote on last edited by
    #8

    I make mostly venison summer sausage and snack sticks. It sounds like my partially frozen meat (cubed when we bone it out) going through the grinder is very similar to yours. I grind it with a 4.5mm plate just one time making sure the knife is sharp and get good texture with particle definition.

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    • C Offline
      C Offline
      clubchuck
      wrote on last edited by
      #9

      I should mention that this finishes as a courser grind, but that is what our gang prefers.

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      • skibumbenS Offline
        skibumbenS Offline
        skibumben
        PK100 Masterbuilt Big Green Egg
        wrote on last edited by
        #10

        If this is a one time incident it could be a piece of meat or fat got stuck between plate and blade. I’ve had that happen and my second grind was nearly impossible to grind and came out in ribbons like you mentioned.

        I ain’t scared.

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        • R Offline
          R Offline
          rich
          Team Blue
          wrote on last edited by
          #11

          is your blade in right

          denny66D 1 Reply Last reply
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          • R rich

            is your blade in right

            denny66D Offline
            denny66D Offline
            denny66
            wrote on last edited by
            #12

            rich said in Particle definition:

            is your blade in right

            Yes Sir, I’ll have to admit I came close to doing that once but caught it before I got started.

            I think after a discussion with my wife we figured it out. She said when she washed the auger and the head both had a Very thick layer of pork fat coating the auger and inside the head. That got me to thinking, this pork shoulder was brought to us by my son. We did cut it in our usual fashion but It hadn’t been in the freezer as long as normal thus the pork was not as cold as normal. Sorry to all who wasted their time trying to get me straightened out but also a big Thanks to those who jumped in with their thoughts.
            I’ll let you know the results on the next go go round

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            • craigriceC Offline
              craigriceC Offline
              craigrice
              Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
              wrote on last edited by
              #13

              I think you have a dull knife

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              • denny66D Offline
                denny66D Offline
                denny66
                wrote on last edited by
                #14

                Well I can’t say that it’s not dull but I purchased the grinder new and as I stated I’ve only grind about 60-70 lb. I don’t know how long a factory blade last but I though I’d get more grind out of one than that. It does so good on the first grind I’d thought if it was my blade I’d see some issues there too?

                B 1 Reply Last reply
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                • JonathonJ Offline
                  JonathonJ Offline
                  Jonathon
                  Team Blue Admin Walton's Employee Power User
                  wrote on last edited by
                  #15

                  denny66 the #12 could be part of the problem. When I used the #12 butcher series it would smear much more than when I used a #22 or bigger, now it will work for sure and i made 100’s of batches with the #12 but the step up to a #22 is significant in the 2nd grind.

                  Make sure you have SHARP plate and knife as smearing often is caused by that more than anything else.

                  Finally, try putting it back in the freezer for 20 minutes between first and second grind. Partially frozen will help a great deal but step 1 is replace the plate and the knife.

                  Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                  C 1 Reply Last reply
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                  • JonathonJ Jonathon

                    denny66 the #12 could be part of the problem. When I used the #12 butcher series it would smear much more than when I used a #22 or bigger, now it will work for sure and i made 100’s of batches with the #12 but the step up to a #22 is significant in the 2nd grind.

                    Make sure you have SHARP plate and knife as smearing often is caused by that more than anything else.

                    Finally, try putting it back in the freezer for 20 minutes between first and second grind. Partially frozen will help a great deal but step 1 is replace the plate and the knife.

                    C Offline
                    C Offline
                    Cabelas90
                    Team Blue
                    wrote on last edited by
                    #16

                    Jonathon I second this With the #12 a refreeze between is 100% if your looking for particle Definition, Also the fat in you grinder when cleaning is a dead giveaway the things got a little warm on you.

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                    • denny66D denny66

                      In watching the Walton videos I hear them speak of particle definition. In grinding summer sausage 2 grinds are recommended (In the videos)1st grind is a 3/8”(10mm) plate and 2nd grind in a 1/8” (3mm) plate. I don’t own a 3mm plate so I use a 4.5 mm that come with my grinder. My first grind is great but my second grind is almost a smear job. I’m only making 10# batches as this works best for my smoker. My meat is pre-cut in strips that will fit into my grinder without using plunger then frozen hard rock!!! When I get ready to make a batch I get it out of the freezer and start working the strips apart for use. As I start my 1st grind (10mm)some of my meat is still partially frozen. Everything goes very quick and as soon as my first grind is complete the plate is changed and the 2nd grind (4.5mm) starts. This turns into a chore and the product comes out in a flat appearing ribbon with nearly no particle definition. I can only imagine what my product would look like if I used the recommended 3mm plate. My plate and knife have maybe 60-70 lb total of grind on them. I wouldn’t think they are dulled. They are the factory set and probably not the best quality. The finish product has the appearance of a bologna meat. It taste fine and get compliments on that part. Any thoughts?

                      H Offline
                      H Offline
                      HaroldR
                      wrote on last edited by
                      #17

                      denny66
                      I don’t really know that much since I have only done couple of grinds. I used a Weston #12 that came with a 7mm and 4.5 mm plate.
                      I did chill grinder in frig before starting and meat was slightly frozen. Did a lot of reading before my first grind and maybe that is what saved me from the problem you had. I had a large metal bowl and a smaller on that set inside the large on and was surrounded with ice. So the first grind went into a chilled pan surrounded with ice. when we finished the first grind we took the meat pan out and put in the frig while I changed plates. It came out of that grind looking great. Think its all about keeping the meat cold as possible through the entire process.

                      Just a newbie thought

                      C 1 Reply Last reply
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                      • denny66D denny66

                        Well I can’t say that it’s not dull but I purchased the grinder new and as I stated I’ve only grind about 60-70 lb. I don’t know how long a factory blade last but I though I’d get more grind out of one than that. It does so good on the first grind I’d thought if it was my blade I’d see some issues there too?

                        B Offline
                        B Offline
                        bocephus
                        Team Orange Power User Canning Masterbuilt Veteran
                        wrote on last edited by
                        #18

                        denny66 Do you have a knife paired with each plate?
                        If not I would buy another knife and keep them paired.

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                        • H HaroldR

                          denny66
                          I don’t really know that much since I have only done couple of grinds. I used a Weston #12 that came with a 7mm and 4.5 mm plate.
                          I did chill grinder in frig before starting and meat was slightly frozen. Did a lot of reading before my first grind and maybe that is what saved me from the problem you had. I had a large metal bowl and a smaller on that set inside the large on and was surrounded with ice. So the first grind went into a chilled pan surrounded with ice. when we finished the first grind we took the meat pan out and put in the frig while I changed plates. It came out of that grind looking great. Think its all about keeping the meat cold as possible through the entire process.

                          Just a newbie thought

                          C Offline
                          C Offline
                          Cabelas90
                          Team Blue
                          wrote on last edited by
                          #19

                          HaroldR you hit the nail on the head. All that extra set up is saving you some headache!

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                          • denny66D Offline
                            denny66D Offline
                            denny66
                            wrote on last edited by
                            #20

                            Well gentlemen I got half of it right. I do put my plate in the same way each time… but they share the same knife. I plan to fix that issue soon!

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