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  5. Smoked Natural Casing Problem ?

Smoked Natural Casing Problem ?

Scheduled Pinned Locked Moved Smoking & Grilling
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  • D Offline
    D Offline
    daddygee
    wrote on last edited by
    #1

    Hi everyone, I am new to making sausage. Just finished my first patch of 50/50 venison/pork stuffed smoked sausage in natural tubed 32-35mm casings. Smoked in new LEM 40" electric smoker, 1hr@135, 1 hr@155, 1hr@170 untill internal hit 165, pulled put in ice water 15 min. let sit 1 hr. and about half of casings were tight to meat and dark red beautiful, the other half were loose cloudy and grayies and those casings were tuff. Couldn’t see a pattern most links would have some of each, need advise, how to correct next time? Thanks for all help.

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    • D daddygee

      Hi everyone, I am new to making sausage. Just finished my first patch of 50/50 venison/pork stuffed smoked sausage in natural tubed 32-35mm casings. Smoked in new LEM 40" electric smoker, 1hr@135, 1 hr@155, 1hr@170 untill internal hit 165, pulled put in ice water 15 min. let sit 1 hr. and about half of casings were tight to meat and dark red beautiful, the other half were loose cloudy and grayies and those casings were tuff. Couldn’t see a pattern most links would have some of each, need advise, how to correct next time? Thanks for all help.

      C Offline
      C Offline
      Cabelas90
      Team Blue
      wrote on last edited by
      #2

      daddygee My First thought would be air pockets from the Stuffing? Did you notice anything like that?

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      • JonathonJ Offline
        JonathonJ Offline
        Jonathon
        Team Blue Admin Walton's Employee Power User
        wrote on last edited by
        #3

        daddygee can we get some pictures if possible? If it’s not air pockets like Cabelas90 said then my guess would be that the fat rendered out of the sausage and got caught between the casing and the meat. Was the bottom of your smoker a huge mess? Did you use a binder? How long did you mix? Your smoke schedule sounds good but going to 165° isn’t necessary unless you were using some poultry you didn’t list?

        Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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        • C Cabelas90

          daddygee My First thought would be air pockets from the Stuffing? Did you notice anything like that?

          D Offline
          D Offline
          daddygee
          wrote on last edited by
          #4

          Cabelas90 yes I did notice air pockets in the casing as it was coming off of the stuffing horn, thanks.

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          • JonathonJ Jonathon

            daddygee can we get some pictures if possible? If it’s not air pockets like Cabelas90 said then my guess would be that the fat rendered out of the sausage and got caught between the casing and the meat. Was the bottom of your smoker a huge mess? Did you use a binder? How long did you mix? Your smoke schedule sounds good but going to 165° isn’t necessary unless you were using some poultry you didn’t list?

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            D Offline
            daddygee
            wrote on last edited by
            #5

            Jonathon i have already vacc. packed and froze them so u can’t tell anything about the pictures now. Yes the bottom of the smoker was a mess but given my inexperience I thought that was normal but maybe not. Didn’t use a binder (lol I don’t think) just venison,pork,seasoning,sure cure and water. Thought I got a good mix turned sticky used the walton’s 44lb. hooked to the Butcher 22 grinder, I didn.t reverse direction any while mixing I will next time. What is a good temp to stop at witth this?

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            • D Offline
              D Offline
              daddygee
              wrote on last edited by
              #6

              Guys I went straight from the stuffer to the smoker, I didn’t let it rest in the frig. overnight, is that something I should do?

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              • D daddygee

                Guys I went straight from the stuffer to the smoker, I didn’t let it rest in the frig. overnight, is that something I should do?

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                Cabelas90
                Team Blue
                wrote on last edited by
                #7

                daddygee Sounds like you had a combination of Fat out and air pockets.
                Going Straight from the Stuffing to smoking depends on Ingredients. You need some sort of cure accelerator like ECA (Encapsulated Citric acid) Or Sodium Erythorbate. There are others as well. But Otherwise it should rest so it can properly cure.

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                • JonathonJ Offline
                  JonathonJ Offline
                  Jonathon
                  Team Blue Admin Walton's Employee Power User
                  wrote on last edited by
                  #8

                  daddygee with pork or beef 160° is the moment of instant lethality which is where all the microorganisms that we are worried about are destroyed right away, so no need to go above that temp. Sounds like it might have been a combination of fatting out and air pockets. A binder will help for sure and make sure you are mixing until the meat is very sticky and tacky, you want to be able to grab a handful of this and pull it apart and the meat will stretch for a bit before it breaks into two clumps.

                  Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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                  • JonathonJ Jonathon

                    daddygee with pork or beef 160° is the moment of instant lethality which is where all the microorganisms that we are worried about are destroyed right away, so no need to go above that temp. Sounds like it might have been a combination of fatting out and air pockets. A binder will help for sure and make sure you are mixing until the meat is very sticky and tacky, you want to be able to grab a handful of this and pull it apart and the meat will stretch for a bit before it breaks into two clumps.

                    D Offline
                    D Offline
                    daddygee
                    wrote on last edited by
                    #9

                    Jonathon what type and amount of binder would you recommend ?
                    What does it do help the fatting out? Does it affect the taste?

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                    • C Cabelas90

                      daddygee Sounds like you had a combination of Fat out and air pockets.
                      Going Straight from the Stuffing to smoking depends on Ingredients. You need some sort of cure accelerator like ECA (Encapsulated Citric acid) Or Sodium Erythorbate. There are others as well. But Otherwise it should rest so it can properly cure.

                      D Offline
                      D Offline
                      daddygee
                      wrote on last edited by
                      #10

                      Cabelas90 Thanks for your help sounds like ya’ll have nailed it, I am looking forward to my next batch,will update how it does. Thanks again!

                      1 Reply Last reply
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                      • JonathonJ Offline
                        JonathonJ Offline
                        Jonathon
                        Team Blue Admin Walton's Employee Power User
                        wrote on last edited by
                        #11

                        daddygee I would recommend Sure Gel it is a little more expensive than Carrot Fiber but Sure Gel does more to help with protein extraction than Carrot Fiber does. I have never heard anyone say that Sure Gel changes the taste, I have heard someone say that they thought Carrot Fiber did but I use it very often and have never noticed it. For how much to use the sure gel is 6 oz to 25 lb of meat so use it at that ratio. For breakdowns on Seasoning, Additives and Cures we created breakdown charts here https://meatgistics.waltonsinc.com/category/23/seasonings

                        Sure gel works actually adds protein to the mix so with more protein available it makes proten extraction easier and it also helps bind water into the sausage more effectively but the main benefit is the protein extraction.

                        Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                        D 1 Reply Last reply
                        1
                        • JonathonJ Jonathon

                          daddygee I would recommend Sure Gel it is a little more expensive than Carrot Fiber but Sure Gel does more to help with protein extraction than Carrot Fiber does. I have never heard anyone say that Sure Gel changes the taste, I have heard someone say that they thought Carrot Fiber did but I use it very often and have never noticed it. For how much to use the sure gel is 6 oz to 25 lb of meat so use it at that ratio. For breakdowns on Seasoning, Additives and Cures we created breakdown charts here https://meatgistics.waltonsinc.com/category/23/seasonings

                          Sure gel works actually adds protein to the mix so with more protein available it makes proten extraction easier and it also helps bind water into the sausage more effectively but the main benefit is the protein extraction.

                          D Offline
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                          daddygee
                          wrote on last edited by
                          #12

                          Jonathon great info, I can’t thank you enough for your time an info, I will try these suggestions. Also the Meatgistics Univ. video’s and articles have been great, keep them coming love them, God Bless and y’all stay safe.
                          Will update on next batch.

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