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  5. Help with Snack Sticks - Should cranking the stuffer be so hard?

Help with Snack Sticks - Should cranking the stuffer be so hard?

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  • twilliamsT twilliams

    Jamieson22 19mm casings wont fit on a 13mm tube.

    Jamieson22J Offline
    Jamieson22J Offline
    Jamieson22
    Team Blue PK100 Regular Contributors Sous Vide Power User
    wrote on last edited by
    #9

    twilliams Meant 21mm on 13mm tube, not 19mm. Am okay switching to that if it helps.

    1 Reply Last reply
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    • G glen

      Jamieson22 I totally agree with twilliams
      I think you kind of answered your own question since the second batch was easier with more water
      I vegetable spray all interior metal before stuffing and go directly to the stuffer after adding binder

      1/4 backlash is normal, 1 crank backlash is not and can be dangerous

      Jamieson22J Offline
      Jamieson22J Offline
      Jamieson22
      Team Blue PK100 Regular Contributors Sous Vide Power User
      wrote on last edited by
      #10

      glen Would you go with more than 2 quarts for 25lb or is this the norm? Again it was crankable but certainly seemed to be putting some stress on the stuffer.

      Also, twilliams this batch was stuffed as soon after mixing as possible with no extra fridge rest.

      Thinking next batch I’ll try without cheese to get a better feel for “normal”. Appreciate the help!

      G 1 Reply Last reply
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      • Jamieson22J Jamieson22

        glen Would you go with more than 2 quarts for 25lb or is this the norm? Again it was crankable but certainly seemed to be putting some stress on the stuffer.

        Also, twilliams this batch was stuffed as soon after mixing as possible with no extra fridge rest.

        Thinking next batch I’ll try without cheese to get a better feel for “normal”. Appreciate the help!

        G Offline
        G Offline
        glen
        Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
        wrote on last edited by
        #11

        Jamieson22 Less cheese chunks and finer grind will help.
        A quarter turn backlash with my 12 lb. stuffer is what I get for my jerky attachment and for snack sticks with 12 mm tube into 19 mm casings
        Careful about more than 2 quarts per 25 lbs., you may get too much shrinkage

        Give a man a fish and he eats for a day
        Teach a man to fish and he drinks beer for a lifetime

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        • Jamieson22J Jamieson22

          So just finished my second batch of snack sticks. Both batches used were made with pre-ground 80/20 beef chubs (25lb first batch and 24lb second batch). Both made with Walton/Excalibur seasonings and hi-temp cheese. I have a Hakka 15lb stuffer and a 12mm stuffer tube. Meat was hand mixed. When stuffing I only use the low/slow gear vs the gear meant to pull plunger back up quickly.

          First batch was Jalapeno w/ 2.5lb cheddar and sure gel, mixed with 1 quart water in 19mm mahogany collagen casings. Stuffer was ridiculously hard to crank. Had to have my wife help and she had issues turning it. If you let go, the handle would kick back strongly a full spin.

          Second batch was Willie’s with 2.5lb hot pepper cheese with 2 quart water in 21mm mahogany collagen casings. I skipped any binders this time. Definitely took some muscle to crank, but I did it myself. If I let go it would kick back just a quarter turn or so.

          To stabilize I have been using 3 trigger clamps and have honestly been concerned if I could crack my granite counter tops. The Hakka has a air-release screw and I’ve tried loosening that up to point I get some meat pushing up through. Also added some white oil to the o-ring and verified it is oriented correctly. Fresh sausages using large stuffer tube are super easy to push through.

          Is this just the physics of a large 15lb cylinder and a small 12mm tube and is perfectly normal? Any advice? Are my counters at risk?

          Stuffer setup:
          image1.jpeg

          Today’s batch:
          image0.jpeg

          J Offline
          J Offline
          JoeB
          Team Blue Masterbuilt Yearling Sous Vide Canning Power User Regular Contributors Military Veterans
          wrote on last edited by JoeB
          #12

          Jamieson22 Great looking sticks. FDA states commercially processed meats can have up to 50% water in their batch. That being said, they use everything from soy to sawdust to keep it suspended in the meat, A little more water may make it easer for you, and a finer or 2nd grind as Glen said. Also mix and stuff immediately. Don’t let the batch setup. This may be stated in you mixer/stuffer how-to guide. Been there, done that, and got the torn tee-shirt for being last… 😊

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          • B Offline
            B Offline
            bobbetty2
            wrote on last edited by bobbetty2
            #13

            I use the tube that just fits the casing…I even run the casing on by hand like we did with the old hog casings… it’s not set in stone you have to slide the whole slinky of collagon on the tube…your going to cut them any way I would think to store them…so it don’t have to be a 25 lb stick in one piece!

            Jamieson22J B 2 Replies Last reply
            1
            • N Offline
              N Offline
              no_eyes_processor
              PK100
              wrote on last edited by
              #14

              Why not use the gear on the stuffer not for raising and lowering the plunger quickly. Also, the smaller the casing the harder it will be to fill.

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              • B bobbetty2

                I use the tube that just fits the casing…I even run the casing on by hand like we did with the old hog casings… it’s not set in stone you have to slide the whole slinky of collagon on the tube…your going to cut them any way I would think to store them…so it don’t have to be a 25 lb stick in one piece!

                Jamieson22J Offline
                Jamieson22J Offline
                Jamieson22
                Team Blue PK100 Regular Contributors Sous Vide Power User
                wrote on last edited by
                #15

                bobbetty2 said in Help with Snack Sticks - Should cranking the stuffer be so hard?:

                I use the tube that just fits the casing…I even run the casing on by hand like we did with the old hog casings…

                Will see if they fit on any larger tubes I have next time. Though it sure is nice just dumping an entire coil on the tube 🙂

                no_eyes_processor said in Help with Snack Sticks - Should cranking the stuffer be so hard?:

                Why not use the gear on the stuffer not for raising and lowering the plunger quickly.

                Sorry, probably wasn’t clear. I am using the gear meant for stuffing. The other one would be even harder to turn.

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                • Jamieson22J Offline
                  Jamieson22J Offline
                  Jamieson22
                  Team Blue PK100 Regular Contributors Sous Vide Power User
                  wrote on last edited by
                  #16

                  So just finished smoking them. Took two batches and 2.5 hours at 180F to hit 154F internal. Came out great!

                  image3.jpeg

                  image1_1.jpeg

                  image0_1.jpeg

                  J YooperDogY J GWG8541G ND MikeN 5 Replies Last reply
                  5
                  • B bobbetty2

                    I use the tube that just fits the casing…I even run the casing on by hand like we did with the old hog casings… it’s not set in stone you have to slide the whole slinky of collagon on the tube…your going to cut them any way I would think to store them…so it don’t have to be a 25 lb stick in one piece!

                    B Offline
                    B Offline
                    bobbetty2
                    wrote on last edited by bobbetty2
                    #17

                    bobbetty2 I run my very sticky sausage thru mine with no problem when I do my 19mm breakfast links…my stuffer is a LEM Tho … Only one gear.

                    1 Reply Last reply
                    1
                    • B Offline
                      B Offline
                      bocephus
                      Team Orange Power User Canning Masterbuilt Veteran
                      wrote on last edited by
                      #18

                      Stuffers with smaller diameter plates are easier to stuff snack sticks with. That being said more water should help with the stuffing process but the cooking time would probably increase to dry them out.

                      1 Reply Last reply
                      1
                      • Jamieson22J Jamieson22

                        So just finished smoking them. Took two batches and 2.5 hours at 180F to hit 154F internal. Came out great!

                        image3.jpeg

                        image1_1.jpeg

                        image0_1.jpeg

                        J Offline
                        J Offline
                        JoeB
                        Team Blue Masterbuilt Yearling Sous Vide Canning Power User Regular Contributors Military Veterans
                        wrote on last edited by
                        #19

                        Jamieson22 great job… Man they look good. That’s something to brag about.😊

                        1 Reply Last reply
                        1
                        • Jamieson22J Jamieson22

                          So just finished smoking them. Took two batches and 2.5 hours at 180F to hit 154F internal. Came out great!

                          image3.jpeg

                          image1_1.jpeg

                          image0_1.jpeg

                          YooperDogY Offline
                          YooperDogY Offline
                          YooperDog
                          Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
                          wrote on last edited by
                          #20

                          Jamieson22 all that hard work paid dividends. Looks like you got it figured out.

                          1 Reply Last reply
                          1
                          • G Offline
                            G Offline
                            glen
                            Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
                            wrote on last edited by
                            #21

                            Good looking sticks

                            Give a man a fish and he eats for a day
                            Teach a man to fish and he drinks beer for a lifetime

                            1 Reply Last reply
                            1
                            • Jamieson22J Jamieson22

                              So just finished smoking them. Took two batches and 2.5 hours at 180F to hit 154F internal. Came out great!

                              image3.jpeg

                              image1_1.jpeg

                              image0_1.jpeg

                              J Offline
                              J Offline
                              Jesser
                              Canning Masterbuilt
                              wrote on last edited by
                              #22

                              Jamieson22 nice looking sticks. Did you use sure gel in those sticks in picture? Thanks

                              Jamieson22J 1 Reply Last reply
                              0
                              • J Jesser

                                Jamieson22 nice looking sticks. Did you use sure gel in those sticks in picture? Thanks

                                Jamieson22J Offline
                                Jamieson22J Offline
                                Jamieson22
                                Team Blue PK100 Regular Contributors Sous Vide Power User
                                wrote on last edited by
                                #23

                                Jesser said in Help with Snack Sticks - Should cranking the stuffer be so hard?:

                                Jamieson22 nice looking sticks. Did you use sure gel in those sticks in picture? Thanks

                                No binders at all. Just pre-ground 24lb 80/20 beef, Willie’s mix+cure, and 2.5lb of hot pepper cheese mixed by hand. Cook at 180F for about 2.5 hours then into a cold water bath.

                                twilliamsT 1 Reply Last reply
                                0
                                • Jamieson22J Jamieson22

                                  So just finished smoking them. Took two batches and 2.5 hours at 180F to hit 154F internal. Came out great!

                                  image3.jpeg

                                  image1_1.jpeg

                                  image0_1.jpeg

                                  GWG8541G Offline
                                  GWG8541G Offline
                                  GWG8541
                                  Regular Contributors Cast Iron Sous Vide Canning Team Blue Power User Military Veterans
                                  wrote on last edited by
                                  #24

                                  Jamieson22 If you need a volunteer to make sure those taste OK, I’m in. They look tasty.

                                  “You never really die until you end up on the wall at a Cracker Barrel”

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                                  • Jamieson22J Jamieson22

                                    Jesser said in Help with Snack Sticks - Should cranking the stuffer be so hard?:

                                    Jamieson22 nice looking sticks. Did you use sure gel in those sticks in picture? Thanks

                                    No binders at all. Just pre-ground 24lb 80/20 beef, Willie’s mix+cure, and 2.5lb of hot pepper cheese mixed by hand. Cook at 180F for about 2.5 hours then into a cold water bath.

                                    twilliamsT Offline
                                    twilliamsT Offline
                                    twilliams
                                    Power User PK100 Regular Contributors Team Grey
                                    wrote on last edited by
                                    #25

                                    Jamieson22 any issues with starting at 180*?

                                    Jamieson22J 1 Reply Last reply
                                    0
                                    • twilliamsT twilliams

                                      Jamieson22 any issues with starting at 180*?

                                      Jamieson22J Offline
                                      Jamieson22J Offline
                                      Jamieson22
                                      Team Blue PK100 Regular Contributors Sous Vide Power User
                                      wrote on last edited by
                                      #26

                                      twilliams I am far from a pro in this so may be hard for me to tell, but they came out quite nice. I think my previous (and first) batch may have overcooked some or maybe it was the sure-gel but it had sort of a rubbery/squeaky texture. Reminded me of a fresh cheese curd in texture/feel. This batch I monitored a bit closer and rotated the few on outside with those in middle for more even cooking as my smoker has hot spot in front where heat comes up over drip-tray.

                                      In the end I have maybe 35% of them with no case wrinkles, 50% with very minor wrinkling, and the rest being a tad over-done on part of the stick. This batch is nice a tender with a bit of a snap - exactly the way I like. When pulling them there was some grease on the outside of the casing but definitely plenty of fat inside.

                                      That all being said - I ordered a PK 100 direct from Pro Smoker last week so I can do a proper ramp up. Will leave my Pitts & Spitts for brisket/butt duty.

                                      twilliamsT 1 Reply Last reply
                                      0
                                      • Jamieson22J Jamieson22

                                        twilliams I am far from a pro in this so may be hard for me to tell, but they came out quite nice. I think my previous (and first) batch may have overcooked some or maybe it was the sure-gel but it had sort of a rubbery/squeaky texture. Reminded me of a fresh cheese curd in texture/feel. This batch I monitored a bit closer and rotated the few on outside with those in middle for more even cooking as my smoker has hot spot in front where heat comes up over drip-tray.

                                        In the end I have maybe 35% of them with no case wrinkles, 50% with very minor wrinkling, and the rest being a tad over-done on part of the stick. This batch is nice a tender with a bit of a snap - exactly the way I like. When pulling them there was some grease on the outside of the casing but definitely plenty of fat inside.

                                        That all being said - I ordered a PK 100 direct from Pro Smoker last week so I can do a proper ramp up. Will leave my Pitts & Spitts for brisket/butt duty.

                                        twilliamsT Offline
                                        twilliamsT Offline
                                        twilliams
                                        Power User PK100 Regular Contributors Team Grey
                                        wrote on last edited by
                                        #27

                                        Jamieson22 you will be very pleased with the pk100 once you use it a few times and get used to it. That pitts and spitts is a nice unit. Looks like you have a very beautiful home as well from the pics.

                                        Jamieson22J 1 Reply Last reply
                                        0
                                        • twilliamsT twilliams

                                          Jamieson22 you will be very pleased with the pk100 once you use it a few times and get used to it. That pitts and spitts is a nice unit. Looks like you have a very beautiful home as well from the pics.

                                          Jamieson22J Offline
                                          Jamieson22J Offline
                                          Jamieson22
                                          Team Blue PK100 Regular Contributors Sous Vide Power User
                                          wrote on last edited by
                                          #28

                                          twilliams Thanks! Am quite excited to get it. Have had a ton of different cookers over time and have come to a point where I realize the extra money for quality is justified (for me).

                                          And if anyone is ever looking for a pellet grill, I highly recommend Pitts & Spitts. The thing is an absolute tank.

                                          twilliamsT 1 Reply Last reply
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