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  5. Bratwurst Bursts

Bratwurst Bursts

Scheduled Pinned Locked Moved Meat Processing
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  • B Offline
    B Offline
    bill k
    wrote on last edited by
    #1

    Hello all,
    This is my first time at making bratwurst. I am using the 32mm collagen casings. I looked at the video, and am trying to roll then into links. The issue is they burst when I roll them. Any thoughts on why? I am guessing the casings are too full. Without, re-stuffing, how can I savage this batch. It’s a 3lb batch.
    0_1548800471817_IMG_5848.jpg

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    • Joe HellJ Offline
      Joe HellJ Offline
      Joe Hell
      Team Blue
      wrote on last edited by
      #2

      Overstuffed. They shouldn’t be quite so stuffed prior to linking. When you go to cook them poke several holes and go low and slow or you will really see some bursting!

      Better Living Through BBQ!

      B 1 Reply Last reply
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      • JonathonJ Offline
        JonathonJ Offline
        Jonathon
        Team Blue Admin Walton's Employee Power User
        wrote on last edited by
        #3

        bill k Yes, they are overstuffed if they are bursting like that. My first recommendation would be to put them in the freezer for a 20-30 minutes and then just cut them instead of twisting them, you will get some “bulbing” on the ends when you are cooking them but it’s better than having them burst while twisting them. The other idea would be to twist them and after they pop push some of the meat out of the casings and then twist the ends that are now understuffed. You could make a patty out of what has come out of the casings as a bonus.

        This is why slightly understuffing is what I do, if I want them tighter I can always twist them a few more times to tighten them up!

        Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

        Big DLDB 1 Reply Last reply
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        • Joe HellJ Joe Hell

          Overstuffed. They shouldn’t be quite so stuffed prior to linking. When you go to cook them poke several holes and go low and slow or you will really see some bursting!

          B Offline
          B Offline
          bill k
          wrote on last edited by
          #4

          Joe Hell
          Thanks Joe!
          That’s what I thought…

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          • JonathonJ Jonathon

            bill k Yes, they are overstuffed if they are bursting like that. My first recommendation would be to put them in the freezer for a 20-30 minutes and then just cut them instead of twisting them, you will get some “bulbing” on the ends when you are cooking them but it’s better than having them burst while twisting them. The other idea would be to twist them and after they pop push some of the meat out of the casings and then twist the ends that are now understuffed. You could make a patty out of what has come out of the casings as a bonus.

            This is why slightly understuffing is what I do, if I want them tighter I can always twist them a few more times to tighten them up!

            Big DLDB Offline
            Big DLDB Offline
            Big DLD
            Team Orange
            wrote on last edited by
            #5

            Jonathon we had some issues with brats bursting in the vacuum chamber, would placing them in the freezer for a little while also cure this?

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            • JonathonJ Offline
              JonathonJ Offline
              Jonathon
              Team Blue Admin Walton's Employee Power User
              wrote on last edited by
              #6

              Big DLD Freezing brats before vacuum sealing them is something I do every time, it prevents them from being deformed by the vacuuming process and I imagine it would also fix them bursting. That’s a really interesting problem though, so they are bursting like they would if they were overstuffed and twisted, or is it another way? I can see them bursting from all the air being removed and the meat expanding but I have never seen it happen.

              Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

              Big DLDB 1 Reply Last reply
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              • JonathonJ Jonathon

                Big DLD Freezing brats before vacuum sealing them is something I do every time, it prevents them from being deformed by the vacuuming process and I imagine it would also fix them bursting. That’s a really interesting problem though, so they are bursting like they would if they were overstuffed and twisted, or is it another way? I can see them bursting from all the air being removed and the meat expanding but I have never seen it happen.

                Big DLDB Offline
                Big DLDB Offline
                Big DLD
                Team Orange
                wrote on last edited by
                #7

                Jonathon some of it was overstuffing at first. then we adjusted our stuffing method . I was doing the twisting and not the vacuum sealing this time , so not exactly sure what was going on with the settings. we were using pre-tubed hog casings, for what its worth. I did notice some casings would expand and pull away form the meat before the vacuum cycle. towards the end we got it dialed in, so about one brat out of six would burst on every other or third package, compared to every package.
                we do things pretty big, for our little group. 125# of brats and 175# breakfast sausage that day.

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                • P Offline
                  P Offline
                  Parksider
                  Team Blue PK100 Power User
                  wrote on last edited by
                  #8

                  Freezing before chamber vac is a necessity. I got some used sheet trays from a restaurant supply house for $3 each. They also had precut parchment paper liners so the meat comes right off once they freeze. Works awesome!!!

                  John C.

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                  • JonathonJ Offline
                    JonathonJ Offline
                    Jonathon
                    Team Blue Admin Walton's Employee Power User
                    wrote on last edited by
                    #9

                    Big DLD That is a pretty good amount to do at once for sure! I’ve never seen the casings start to pull away from the casing but I’ve never vacuumed fresh unfrozen brats…now I sort of want to so I can see if it is the same thing?

                    Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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                    • P Offline
                      P Offline
                      Parksider
                      Team Blue PK100 Power User
                      wrote on last edited by
                      #10

                      I’ve never seen that either, they just get smashed down with the vacuum hits especially in the chamber vacs.

                      John C.

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