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Small batch protein extraction

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  • processheadP Offline
    processheadP Offline
    processhead
    Regular Contributors Power User
    wrote on last edited by processhead
    #2

    I have not used this mixer for meat processing, but one of the fundamentals of good protein extraction is the physical contact of the meat with the paddles in the tub. Small batches in a large mixer may not get the amount of physical contact because the meat is out of reach of the paddle or clumps up in places that the paddle can’t reach.

    Now, with a kitchenaid sized mixer bowl, 3 lbs of meat might fill the bowl up about right. Another thing you can do to avoid clumping in the mix bowl is to shut down the mixer occasionally and use a plastic scrapper to push the mix back to the bottom of the bowl until the meat shows signs of good protein extraction.

    Paul

    magician176M 1 Reply Last reply
    2
    • wdalyW wdaly

      Has anyone tried using the paddle blade on a Kitchenaid stand mixer to mix a small batch of meat for snack sticks?
      I’m looking at about 3# of meat.

      twilliamsT Offline
      twilliamsT Offline
      twilliams
      Power User PK100 Regular Contributors Team Grey
      wrote on last edited by
      #3

      wdaly just hand mix, no clean afterwards. Easy peasy. I hand mix 25lbs, no issues

      1 Reply Last reply
      3
      • wdalyW Offline
        wdalyW Offline
        wdaly
        Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
        wrote on last edited by
        #4

        That’s what I’ve done in the past. Just wondering if the extraction would be better. Always like trying new methods. Thanks.

        1 Reply Last reply
        0
        • ND MikeN Offline
          ND MikeN Offline
          ND Mike
          Big Green Egg Team Blue Regular Contributors Cast Iron Power User
          wrote on last edited by
          #5

          We have hand mixed 25 lb batches as well. My Dad didn’t want to clean the mixer so we hand mixed 25 lbs of summer sausage and 25 lbs of snack sticks. They turned out great! We did use sure gel with it though.

          1 Reply Last reply
          0
          • wdalyW Offline
            wdalyW Offline
            wdaly
            Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
            wrote on last edited by
            #6

            Finished some Bloody Mary Pepper Jack snack sticks. I tried the paddle blade. Thanks for the tip processhead. Cleaning the blade was necessary. I think @NDMike is right. Hand mixing if probably the way to go and using suregel was a great idea. I did get did good protein extraction though. Thanks for the inputs. I appreciate them and the sticks are great.

            1 Reply Last reply
            2
            • processheadP processhead

              I have not used this mixer for meat processing, but one of the fundamentals of good protein extraction is the physical contact of the meat with the paddles in the tub. Small batches in a large mixer may not get the amount of physical contact because the meat is out of reach of the paddle or clumps up in places that the paddle can’t reach.

              Now, with a kitchenaid sized mixer bowl, 3 lbs of meat might fill the bowl up about right. Another thing you can do to avoid clumping in the mix bowl is to shut down the mixer occasionally and use a plastic scrapper to push the mix back to the bottom of the bowl until the meat shows signs of good protein extraction.

              magician176M Offline
              magician176M Offline
              magician176
              wrote on last edited by
              #7

              processhead Interesting subject this, I was wondering about it, read a lot about people using the Kitchenaid, so I was wondering how much meat can one process in this mixer at a time? I have the British equivalent machine. I always use my hands, but I read that the proteins get released better in a mixer?

              1 Reply Last reply
              0
              • wdalyW Offline
                wdalyW Offline
                wdaly
                Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                wrote on last edited by
                #8

                I couldn’t get more that 4 lbs in my mixer bowl.

                1 Reply Last reply
                2
                • processheadP Offline
                  processheadP Offline
                  processhead
                  Regular Contributors Power User
                  wrote on last edited by processhead
                  #9

                  IMO it would be incorrect to think that mechanical mixing is the only way to get good protein extraction. Until you get up to a certain batch size, hand mixing will get it done, its just a little more work and and maybe cold hands.
                  Someone starting out in the hobby and on a limited budget would probably be better off spending their money on other equipment and supplies. As others have mentioned, small batches are really easy to hand mix and when it is time to clean up, it is one less piece of equipment to wash down.

                  Paul

                  1 Reply Last reply
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                  • McjaggerM Offline
                    McjaggerM Offline
                    Mcjagger
                    Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt PK100
                    wrote on last edited by
                    #10

                    I use the dough hook on my kitchen aid and mix 6.25 pounds at a time…I get great protein extraction mixing on speed #2 for 8 minutes scraping down the sides halfway through.

                    wdalyW TexLawT 2 Replies Last reply
                    3
                    • McjaggerM Mcjagger

                      I use the dough hook on my kitchen aid and mix 6.25 pounds at a time…I get great protein extraction mixing on speed #2 for 8 minutes scraping down the sides halfway through.

                      wdalyW Offline
                      wdalyW Offline
                      wdaly
                      Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                      wrote on last edited by
                      #11

                      Mcjagger Hadn’t thought of the dough hook. Makes sense though.

                      1 Reply Last reply
                      1
                      • magician176M Offline
                        magician176M Offline
                        magician176
                        wrote on last edited by
                        #12

                        Well, I must try the Kitchen-aid, I have hand mixed all the time. Just that the reading of some guys make me feel I am losing out by mixing with the hand!

                        1 Reply Last reply
                        0
                        • PapaSopP Offline
                          PapaSopP Offline
                          PapaSop
                          Team Orange Power User Veteran
                          wrote on last edited by
                          #13

                          I’ll have to agree with twilliams here. Since going from 4.5mm to 3mm plate for final grind and incorporating Sure Gel I’ve not used the mixer for less than a 25# batch. A lot less clean up and the meat gets sticky enough to pull the Nitrile gloves off your hand. Do have to wear a jersey glove under the Nitrile because the hands get cold pretty fast.

                          It’s all about less dishes and more time for a cocktail to watch the smoker work!

                          wdalyW 1 Reply Last reply
                          3
                          • PapaSopP PapaSop

                            I’ll have to agree with twilliams here. Since going from 4.5mm to 3mm plate for final grind and incorporating Sure Gel I’ve not used the mixer for less than a 25# batch. A lot less clean up and the meat gets sticky enough to pull the Nitrile gloves off your hand. Do have to wear a jersey glove under the Nitrile because the hands get cold pretty fast.

                            It’s all about less dishes and more time for a cocktail to watch the smoker work!

                            wdalyW Offline
                            wdalyW Offline
                            wdaly
                            Cast Iron Canning Green Mountain Grill Team Orange Masterbuilt Power User Military Veterans Regular Contributors Yearling
                            wrote on last edited by
                            #14

                            PapaSop After having conducted the experiment, I will probably hand mix from now on. Your last sentence out it all in perspective!

                            1 Reply Last reply
                            2
                            • G Offline
                              G Offline
                              Gravity Storm
                              wrote on last edited by
                              #15

                              Doing less than 5#, the Dough hooked has worked for me. But yes there is clean up. But I get better extraction than hand mixing. My opinion only, might not be the best solution.

                              1 Reply Last reply
                              1
                              • McjaggerM Mcjagger

                                I use the dough hook on my kitchen aid and mix 6.25 pounds at a time…I get great protein extraction mixing on speed #2 for 8 minutes scraping down the sides halfway through.

                                TexLawT Offline
                                TexLawT Offline
                                TexLaw
                                Team Orange PK100 Sous Vide Power User
                                wrote on last edited by
                                #16

                                Mcjagger I’ll have to give that a try for my 5# batches. Thanks for the tip.

                                1 Reply Last reply
                                1
                                • wdalyW wdaly

                                  Has anyone tried using the paddle blade on a Kitchenaid stand mixer to mix a small batch of meat for snack sticks?
                                  I’m looking at about 3# of meat.

                                  Joe HellJ Offline
                                  Joe HellJ Offline
                                  Joe Hell
                                  Team Blue
                                  wrote on last edited by
                                  #17

                                  wdaly I use sure gel and do everything by hand…never had an issue.

                                  Better Living Through BBQ!

                                  1 Reply Last reply
                                  4
                                  • smokinbubbaS Offline
                                    smokinbubbaS Offline
                                    smokinbubba
                                    Team Orange Sous Vide Regular Contributors
                                    wrote on last edited by
                                    #18

                                    I use the 6qt ka mixer for 5lb test batches. I use the paddle. The bowl fits in the dishwasher. Wish my 20lb or 50lb tub would fit. Cold cramped hands isnt something that interests me anymore. Carpel tunnel sucks.

                                    If the women don’t find you handsome, they should at least find you handy - Red Green

                                    craigriceC 1 Reply Last reply
                                    0
                                    • smokinbubbaS smokinbubba

                                      I use the 6qt ka mixer for 5lb test batches. I use the paddle. The bowl fits in the dishwasher. Wish my 20lb or 50lb tub would fit. Cold cramped hands isnt something that interests me anymore. Carpel tunnel sucks.

                                      craigriceC Offline
                                      craigriceC Offline
                                      craigrice
                                      Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
                                      wrote on last edited by
                                      #19

                                      smokinbubba I would like to design a 12 lb. mixer electric powered as many here do small batches ,I have bursitis in both shoulders and arthritis in my back hand mixing is difficult at times !

                                      smokinbubbaS 1 Reply Last reply
                                      0
                                      • craigriceC craigrice

                                        smokinbubba I would like to design a 12 lb. mixer electric powered as many here do small batches ,I have bursitis in both shoulders and arthritis in my back hand mixing is difficult at times !

                                        smokinbubbaS Offline
                                        smokinbubbaS Offline
                                        smokinbubba
                                        Team Orange Sous Vide Regular Contributors
                                        wrote on last edited by
                                        #20

                                        craigrice your not alone. I have a 20lb manual LEM i would like to power. I just need to find the right gearbox. Direct drive is way to fast i figure i could do 5lbs in it successfully as my 50lb will do 15lb fine.

                                        If the women don’t find you handsome, they should at least find you handy - Red Green

                                        1 Reply Last reply
                                        0
                                        • Kentucky FishermanK Offline
                                          Kentucky FishermanK Offline
                                          Kentucky Fisherman
                                          Yearling
                                          wrote on last edited by
                                          #21

                                          Using the standard-size Kitchen Aid, I get 5# of meat/fat/spice mix in the bowl. I tried both the dough hook and the paddle and the paddle gives me better extraction. Can’t remember times exactly, but I think I start seeing good extraction at about 10-11 minutes on speed 2-3. I know it’s right when the mixer starts jumping around and the meat wants to climb out the top of the bowl. That’s the best way I know to describe. I do watch the mixer pretty close and work the meat off the sides often with a spatula. With just a stainless steel bowl and the paddle, cleanup takes no time at all.

                                          1 Reply Last reply
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