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  6. Top 5 Mistakes Made When Making Homemade Snack Sticks!

Top 5 Mistakes Made When Making Homemade Snack Sticks!

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  • JonathonJ Jonathon

    phoffman Without more information the only thing I can think of is the seasoning (or another additive) did not mix in well enough with the meat, fat and water and some of it did not dissolve. That could be what you are feeling when you bite into it?

    What seasoning did you use? Were there any additives like Citric Acid or a binder? What casings did you use? How much water did you add and how much protein extraction did you get? Give me as much information as possible on your process and I will see if I can pinpoint any other possible issues!

    A close up picture of the snack stick diameter might be helpful as well.

    P Offline
    P Offline
    phoffman
    wrote on last edited by
    #4

    Jonathon Thanks for the quick response. I am making my own seasoning and there are some flavors used in it as well. The composition of 1 lb is roughly:
    70% Beef (80/20)
    15% Pork (70/30)
    Excalibur Sure Gel (used at recommended level)
    Prague powder (used at recommended level)
    4% seasoning and flavor
    1 Tbsp Worcestershire sauce
    These ingredients were mixed in a stand mixer for 10 minutes and Encapsulated Citric added at the last second of mixing
    They were stuffed into Walton’s 16mm smoked collagen casings

    0_1519763144555_Cross Section.jpg

    Thanks again for any insight you may have!

    JonathonJ 1 Reply Last reply
    1
    • P phoffman

      Jonathon Thanks for the quick response. I am making my own seasoning and there are some flavors used in it as well. The composition of 1 lb is roughly:
      70% Beef (80/20)
      15% Pork (70/30)
      Excalibur Sure Gel (used at recommended level)
      Prague powder (used at recommended level)
      4% seasoning and flavor
      1 Tbsp Worcestershire sauce
      These ingredients were mixed in a stand mixer for 10 minutes and Encapsulated Citric added at the last second of mixing
      They were stuffed into Walton’s 16mm smoked collagen casings

      0_1519763144555_Cross Section.jpg

      Thanks again for any insight you may have!

      JonathonJ Offline
      JonathonJ Offline
      Jonathon
      Team Blue Admin Walton's Employee Power User
      wrote on last edited by
      #5

      phoffman Thanks for the information. If we leave out the possibility of one of your ingredients in your home mix being the culprit then the most likely issue is the Worcestershire Sauce. It can denature the meat quickly which could be the cause of your issue. On your next batch I would say leave that out and see if it fixes it! Let us know if we can be of any further assistance.

      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

      1 Reply Last reply
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      • J Offline
        J Offline
        justme
        wrote on last edited by
        #6

        Does soy sauce denature the meat like worcestershire sauce or is it ok to use in a meat stick?

        1 Reply Last reply
        0
        • JonathonJ Offline
          JonathonJ Offline
          Jonathon
          Team Blue Admin Walton's Employee Power User
          wrote on last edited by
          #7

          That’s a great question but a difficult one to answer! Usually, Worcestershire Sauce will have a pH of 3.6 - 4.1 while Soy Sauce has 4.4 - 5.4. Negative pH (below 7) can cause denaturing in your meat and if you have something like the 3.6 (low range of the Worcestershire Sauce) it can cause issues even when added in smaller amounts.

          If you look at the ingredients in Mandarin Teriyaki Snack Stick or Sweet Teriyaki Jerky (you can do this by scrolling down and then clicking on “Additional Info” button) you will see Soy Sauce as an ingredient, so it can absolutely be added, it just needs to be in the correct amount. This is a major reason that we recommend prepackaged seasonings, your at home recipe can be wonderful but it also has the potential to destroy your products.

          So, if you are going to experiment with Sauces with a negative pH then my advice is to start at very low concentrations and work your way up till you find a good amount that provides the taste you are looking for and does not negatively affect your finished product.

          Anyone else have any suggestions?

          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

          1 Reply Last reply
          0
          • S Offline
            S Offline
            Screamin
            Yearling
            wrote on last edited by
            #8

            Question: This article mentions “filler”. I have been stuffing sausage and sticks using dehydrated milk as a recommended filler. Does that serve the same purpose? Also, I put Prague #1 in all that I’m going to slow smoke, but some call for ascorbic acid. What is the purpose of the cure and the acid?

            AustinA 1 Reply Last reply
            0
            • S Screamin

              Question: This article mentions “filler”. I have been stuffing sausage and sticks using dehydrated milk as a recommended filler. Does that serve the same purpose? Also, I put Prague #1 in all that I’m going to slow smoke, but some call for ascorbic acid. What is the purpose of the cure and the acid?

              AustinA Offline
              AustinA Offline
              Austin
              Team Orange Walton's Employee Admin
              wrote on last edited by
              #9

              Screamin
              Dehydrated milk can function as a binder, but not as good as one of the binders we sell (https://www.waltonsinc.com/seasonings/additives)
              There are more efficient binders out there, or couple the dehydrated milk with additional ingredients, and you get our Sure Gel Meat Binder. It can definitely play a role and work, but I’d prefer using another binder, or Sure Gel for the extra ingredients.

              Ascorbic acid functions as a cure accelerator and help protect the cured color of a product during storage. The cure is what helps us make a safer product by killing bacteria. Low cooking temperatures with snack sticks, sausage, jerky, etc. creates a perfect environment for botulism spores. Botulism can create a potentially fatal toxin and is one of the main causes of food poisoning each year, so we use nitrite in cure to retard the growth of spores. Cured meats can also have a different color, different texture, and a slightly different taste that people are familiar and accustom to.

              –Austin Walton
              VP of Operations at Walton’s & Meatgistics Host

              Shop waltons.com for Everything but the Meat!
              Subscribe to WaltonsTV on YouTube (https://wltns.link/waltonstv)

              S 1 Reply Last reply
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              • AustinA Austin

                Screamin
                Dehydrated milk can function as a binder, but not as good as one of the binders we sell (https://www.waltonsinc.com/seasonings/additives)
                There are more efficient binders out there, or couple the dehydrated milk with additional ingredients, and you get our Sure Gel Meat Binder. It can definitely play a role and work, but I’d prefer using another binder, or Sure Gel for the extra ingredients.

                Ascorbic acid functions as a cure accelerator and help protect the cured color of a product during storage. The cure is what helps us make a safer product by killing bacteria. Low cooking temperatures with snack sticks, sausage, jerky, etc. creates a perfect environment for botulism spores. Botulism can create a potentially fatal toxin and is one of the main causes of food poisoning each year, so we use nitrite in cure to retard the growth of spores. Cured meats can also have a different color, different texture, and a slightly different taste that people are familiar and accustom to.

                S Offline
                S Offline
                Screamin
                Yearling
                wrote on last edited by
                #10

                Austin Thanks so much for your quick reply. I think I’ll get some of your Carrot binder. Sounds like it will do the job and have an application in thickening some of the sauces I create. So, just to be sure, if I use Prague #1 cure and ascorbic acid, what I’ll really doing is adding some additional insurance against bacteria and if I mix one day and stuff the next the combination will be ok? Again, thanks for the information.

                AustinA 1 Reply Last reply
                0
                • S Screamin

                  Austin Thanks so much for your quick reply. I think I’ll get some of your Carrot binder. Sounds like it will do the job and have an application in thickening some of the sauces I create. So, just to be sure, if I use Prague #1 cure and ascorbic acid, what I’ll really doing is adding some additional insurance against bacteria and if I mix one day and stuff the next the combination will be ok? Again, thanks for the information.

                  AustinA Offline
                  AustinA Offline
                  Austin
                  Team Orange Walton's Employee Admin
                  wrote on last edited by
                  #11

                  Screamin I would not mix one day and stuff the next. Once you add the cure and mix, it will start working as you hold the product overnight. You can mix, stuff, and then hold overnight (if not using an additive like ascorbic acid or encapsulated citric acid). With the cure in there, the product will start to firm up and when you stuff the next day, it will become next to impossible to get it out of most any stuffer. Once you start and add cure, you need to get it into casings that same day.

                  –Austin Walton
                  VP of Operations at Walton’s & Meatgistics Host

                  Shop waltons.com for Everything but the Meat!
                  Subscribe to WaltonsTV on YouTube (https://wltns.link/waltonstv)

                  1 Reply Last reply
                  1
                  • T Offline
                    T Offline
                    TIMFOWLER7184
                    wrote on last edited by
                    #12

                    15938150290553341803261268346593.jpg Is this everything i need. Besides the meat

                    1 Reply Last reply
                    0
                    • JonathonJ Offline
                      JonathonJ Offline
                      Jonathon
                      Team Blue Admin Walton's Employee Power User
                      wrote on last edited by
                      #13

                      TIMFOWLER7184 No, it looks like you purchased from the wrong supplier?!

                      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                      T 1 Reply Last reply
                      1
                      • JonathonJ Jonathon

                        TIMFOWLER7184 No, it looks like you purchased from the wrong supplier?!

                        T Offline
                        T Offline
                        TIMFOWLER7184
                        wrote on last edited by
                        #14

                        Jonathon I bought all this before I found this forum.

                        1 Reply Last reply
                        0
                        • JonathonJ Offline
                          JonathonJ Offline
                          Jonathon
                          Team Blue Admin Walton's Employee Power User
                          wrote on last edited by
                          #15

                          TIMFOWLER7184 Just having a good time, no worries! I’ve been out of office for a while so I was just running through all the posts I missed. The only thing I’d point out is that Encapsulated Citric Acid should only be used when making a cured sausage and if you are making cured sausage then Sure Gel is a better binder. Carrot fiber helps as it will allow your product to retain more moisture but it doesn’t aid you in protein extraction like the sure gel would.

                          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                          1 Reply Last reply
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