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  5. restructured ham

restructured ham

Scheduled Pinned Locked Moved Meat Processing
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  • JonathonJ Jonathon

    Jodell Most of the time they will do a combination of large chunks and ground meat, there is some information on this here https://meatgistics.waltonsinc.com/topic/1508/deli-meat-201-restructuring-smaller-cuts but not a ton. What some places would do is inject the whole muscle, then let it sit overnight in a 50% strength solution and then cut that up, some of it as large chunks and grind the rest.

    Restructured Canadian bacon would be simple, inject and hold then grind all of it and stuff into the casing. Canadian bacon is made from the eye of the loin so it wouldn’t normally be a restructured product, is therer a specific reason you were thinking of trying this?

    J Offline
    J Offline
    Jodell
    wrote on last edited by
    #4

    Jonathon
    I was thinking that, it would look more uniform for slices for pizza. I did make some from a 3# ground pork loin. I added cure and extra salt, along with 1TBSP of dextrose. tastes okay, but I think its missing something. wondering if California ham spice would do the trick

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    • JonathonJ Offline
      JonathonJ Offline
      Jonathon
      Team Blue Admin Walton's Employee Power User
      wrote on last edited by
      #5

      Jodell Yes, ham spice will absolutely help with that! Were you using a ham cure on the ground and restructured product? I vagueley remember someone once asking if they could use a ham cure to make summer sausage and our application specialist saying that it would make a product without a lot of flavor. Let me run this by him and see what he thinks.

      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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      • J Offline
        J Offline
        Jodell
        wrote on last edited by
        #6

        Jonathon,

        No, I used the Walton’s Sure Cure, along with some sodium erythorbate and 1Tbsp salt and dextrose, and let it sit in the fridge for a day before going into the smokehouse.
        how much ham spice should I add per pound of meat? On another note with the smoke lined casing I bought. is there any certain temp the product has to reach to allow the smoke lining to adhere to the restructured ham? and would the ham have to be cooked to 160 degrees? I thought I read somewhere if your going to be cooking later you can smoke till it reaches 145

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        • JonathonJ Offline
          JonathonJ Offline
          Jonathon
          Team Blue Admin Walton's Employee Power User
          wrote on last edited by
          #7

          Jodell For temp it depends on what you are making it for. Personel consumption then 138 (like bacon) would be good as you will pass 160 when you pan fry it, if you are selling this it has to be cooked to at least 145 and held there for a minimum of 4 minutes (https://www.fsis.usda.gov/wps/wcm/connect/bf3f01a1-a0b7-4902-a2df-a87c73d1b633/Salmonella-Compliance-Guideline-SVSP-RTE-Appendix-A.pdf?MOD=AJPEREs) for lethality.

          How much meat are you working with? For California Ham Spice 8 oz to 10 gallons of water for a 10-15% pump. An easier way to look at is .05 lb per gallon for a 10% pump so that .05 lb would be enough to do roughly 80 lb of hams. So 1 b would be .000625 of a lb or 0.28 of a gram so you’d need a VERY accurate scale and if you aren’t injecting it that might not work anyway.

          So, what I would do is use the .05 lb and make an entire gallon, pump whatever meatblock you are using to 10% of its green weight and then let that sit overnight in the rest of the gallon of water.

          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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          • JonathonJ Offline
            JonathonJ Offline
            Jonathon
            Team Blue Admin Walton's Employee Power User
            wrote on last edited by
            #8

            @JodellI wanted to share this smoke schedule for a party ham if you were still thinking about doing this!

            partyham.png

            Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

            craigriceC 1 Reply Last reply
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            • JonathonJ Jonathon

              @JodellI wanted to share this smoke schedule for a party ham if you were still thinking about doing this!

              partyham.png

              craigriceC Offline
              craigriceC Offline
              craigrice
              Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
              wrote on last edited by
              #9

              Jonathon would you use the same process and seasonings for beef bacon as the Canadian ?

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              • JonathonJ Offline
                JonathonJ Offline
                Jonathon
                Team Blue Admin Walton's Employee Power User
                wrote on last edited by Jonathon
                #10

                craigrice if it is a beef belly I would use the same process as when you use pork belly (https://meatgistics.waltonsinc.com/topic/385/how-to-make-homemade-bacon-recipe). If you are using beef loin I don’t think I would cure that, too valuable and good for other things. If you are determined to do that then yes, I would use the same process as Canadian Bacon(https://meatgistics.waltonsinc.com/topic/595/how-to-make-homemade-canadian-bacon-recipe). If you do that PLEASE take pics and let us know how it is! It very well might make the best Canadian Bacon of all time!

                Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                craigriceC 1 Reply Last reply
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                • JonathonJ Jonathon

                  craigrice if it is a beef belly I would use the same process as when you use pork belly (https://meatgistics.waltonsinc.com/topic/385/how-to-make-homemade-bacon-recipe). If you are using beef loin I don’t think I would cure that, too valuable and good for other things. If you are determined to do that then yes, I would use the same process as Canadian Bacon(https://meatgistics.waltonsinc.com/topic/595/how-to-make-homemade-canadian-bacon-recipe). If you do that PLEASE take pics and let us know how it is! It very well might make the best Canadian Bacon of all time!

                  craigriceC Offline
                  craigriceC Offline
                  craigrice
                  Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
                  wrote on last edited by
                  #11

                  Jonathon growing up with my grandparents we use to have it from time to time have not had any in almost 50 years and have been thinking about it lately

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                  • JonathonJ Offline
                    JonathonJ Offline
                    Jonathon
                    Team Blue Admin Walton's Employee Power User
                    wrote on last edited by
                    #12

                    craigrice was it the loin or belly? Again, if you do it please let us know how it turns out. Maybe I should do it anyway? I am going to visit some processing plants with the head of our commercial sales so I am sure I could grab some directly from a processor…

                    Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                    craigriceC 2 Replies Last reply
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                    • JonathonJ Jonathon

                      craigrice was it the loin or belly? Again, if you do it please let us know how it turns out. Maybe I should do it anyway? I am going to visit some processing plants with the head of our commercial sales so I am sure I could grab some directly from a processor…

                      craigriceC Offline
                      craigriceC Offline
                      craigrice
                      Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
                      wrote on last edited by
                      #13

                      Jonathon I am thinking belly as it will be more like traditional bacon like I have had in the past

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                      • JonathonJ Jonathon

                        craigrice was it the loin or belly? Again, if you do it please let us know how it turns out. Maybe I should do it anyway? I am going to visit some processing plants with the head of our commercial sales so I am sure I could grab some directly from a processor…

                        craigriceC Offline
                        craigriceC Offline
                        craigrice
                        Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
                        wrote on last edited by
                        #14

                        Jonathon as the weather in Maine is against me now it might be in spring before I make it

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                        • JonathonJ Offline
                          JonathonJ Offline
                          Jonathon
                          Team Blue Admin Walton's Employee Power User
                          wrote on last edited by
                          #15

                          craigrice I am trying to secure a beef belly now, so I might be able to beat you too it!

                          Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                          craigriceC 1 Reply Last reply
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                          • JonathonJ Jonathon

                            craigrice I am trying to secure a beef belly now, so I might be able to beat you too it!

                            craigriceC Offline
                            craigriceC Offline
                            craigrice
                            Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
                            wrote on last edited by
                            #16

                            Jonathon with the temps in the teens here I think you will win this race lol !

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