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Snack sticks ?

Scheduled Pinned Locked Moved Meat Processing
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  • A akdave

    lamurscrappy
    I want to try my hand at snack sticks and want to make pepper snack sticks what mix have you found to be the best for pepper sticks???
    Thanks
    Dave
    Your set up is impressive

    lamurscrappyL Offline
    lamurscrappyL Offline
    lamurscrappy
    Regular Contributors
    wrote on last edited by lamurscrappy
    #50

    akdave i like a nice peppery snack stick too. Willies snack stick from waltons is pretty good flavored. But for me i use the pepperoni snack sticks seasoning then i add an additional 1TBSP COURSE black pepper per 5lbs then add a smaller amount of red pepper flakes. Thats a nice style of snack sticks. If your really into more peppery then i would try that mix but maybe go 1 1/2 TBSP course black pepper per 5lbs. I try to keep mine a little more tame so i can appease more customers.

    1 Reply Last reply
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    • L Offline
      L Offline
      Larry Eck
      Yearling
      wrote on last edited by
      #51

      I have a tub to grind and mix in so if push comes to shove I’ll mix it by hand but my mixer is pretty stout and will probably hold close to 5lbs…if it doesn’t work nothing ventured nothing gained? I may want to look for a mixer if vices turn into habits here…lol I thank you for you’re insight…I certainly enjoy the creative aspects and forum’s like this hold a wealth of knowledge from those that have been down the road and around the block and I look forward to tapping into that once in a while…so until I get my feet wet here, I may pose a question or two…thanks again 😃

      twilliamsT 1 Reply Last reply
      0
      • L Larry Eck

        I have a tub to grind and mix in so if push comes to shove I’ll mix it by hand but my mixer is pretty stout and will probably hold close to 5lbs…if it doesn’t work nothing ventured nothing gained? I may want to look for a mixer if vices turn into habits here…lol I thank you for you’re insight…I certainly enjoy the creative aspects and forum’s like this hold a wealth of knowledge from those that have been down the road and around the block and I look forward to tapping into that once in a while…so until I get my feet wet here, I may pose a question or two…thanks again 😃

        twilliamsT Offline
        twilliamsT Offline
        twilliams
        Power User PK100 Regular Contributors Team Grey
        wrote on last edited by
        #52

        Larry Eck i would just be concerned on getting the seasoning and other additives proportioned evenly at 5lb batches rather than your whole meat block

        L 2 Replies Last reply
        0
        • twilliamsT twilliams

          Larry Eck i would just be concerned on getting the seasoning and other additives proportioned evenly at 5lb batches rather than your whole meat block

          L Offline
          L Offline
          Larry Eck
          Yearling
          wrote on last edited by
          #53

          twilliams I also noticed the batch percentage for Willies is off better than an ounce and a half for a 10lb batch…I brought it to someones attention at the order desk and he did the math and also figured out it was wrong so he was going to bring it to somebodies attention…should be 10.8 oz. Willies …11.2 grams sure cure … 45 grams of carrot pwd. … at least that’s what I figured out…so if anyone can shoot me down if I’m all wet that would be appreciated otherwise that’s what I’m going for…best laid plans of mice or men huh? Lol should be a hoot, I’m a gonna give a go in a while…

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          • J JohninPa

            I am planning on giving snack sticks another attempt this weekend. I am planning on doing a 12.5 # block of meat 1/2 venison and 1/2 pork butts. I plan to use the sure gel for a binder. I also will use the encapsulated citric acid and know to mix it in the last 45-60 seconds.
            So I will have the cure , sure gel , seasoning to mix in and then the ECA at the end. Anyone have a suggestion on how much water to add to the mixture ? After stuffing I see its recommended to smoke at these temps. 125 for 1 hour 140 for 1 hour 155 for 2 hours and finally 175 until IT reaches 160. When they are done I also will want to put them in an ice bath . Can anyone think of anything I am missing or have any tips I would love to hear them. Thanks

            S Offline
            S Offline
            scrambler506
            wrote on last edited by
            #54

            JohninPa I due my snack sticks just like you. for the water i start out with 1o/z per pound.
            then add as needed . they come out perfect ever time this way. I also due it with out the ECA.
            If you due that you will have to let the product sit in the fridge over night to cure.

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            • twilliamsT twilliams

              Larry Eck i would just be concerned on getting the seasoning and other additives proportioned evenly at 5lb batches rather than your whole meat block

              L Offline
              L Offline
              Larry Eck
              Yearling
              wrote on last edited by
              #55

              twilliams Well everything moved along according to plan, I ended up using the 100lb rate ratio to keep it true to form rather than using the incorrect amount on the breakdown conversion chart…I extruded everything through the small plate, seasoned and mixed by hand to a really gooey protein extraction point…more like concrete mixed with glue…didn’t want to exceed the one ounce per lb rate if I didn’t have to…worked out perfect, dang near left out the pepper jack cheese though lol…anyway loaded up my Hakka sausage press and pumped out about near 65’ of 19 mm smoked collagen casing … I’ll rack them up sometime this morning and smoke them…if they taste as good as they smell and look … I’m thinking we got a touch down here 😃

              PapaSopP 1 Reply Last reply
              3
              • L Larry Eck

                twilliams Well everything moved along according to plan, I ended up using the 100lb rate ratio to keep it true to form rather than using the incorrect amount on the breakdown conversion chart…I extruded everything through the small plate, seasoned and mixed by hand to a really gooey protein extraction point…more like concrete mixed with glue…didn’t want to exceed the one ounce per lb rate if I didn’t have to…worked out perfect, dang near left out the pepper jack cheese though lol…anyway loaded up my Hakka sausage press and pumped out about near 65’ of 19 mm smoked collagen casing … I’ll rack them up sometime this morning and smoke them…if they taste as good as they smell and look … I’m thinking we got a touch down here 😃

                PapaSopP Offline
                PapaSopP Offline
                PapaSop
                Team Orange Power User Veteran
                wrote on last edited by
                #56

                Larry Eck
                Let’s see some finished pics. 👍

                L 1 Reply Last reply
                2
                • L Offline
                  L Offline
                  Larry Eck
                  Yearling
                  wrote on last edited by
                  #57

                  Still in the smoker had to raise the temp due to cold weather so it’s taking a bit longer than I anticipated. .but will post something tomorrow. .the taste is just outstanding. .! I’m excited to savor the flavor of the finished product… 😃

                  1 Reply Last reply
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                  • JonathonJ Offline
                    JonathonJ Offline
                    Jonathon
                    Team Blue Admin Walton's Employee Power User
                    wrote on last edited by
                    #58

                    Thank you to everyone who chipped in with knowledge and advice here! Nice to see Meatgistics members helping each other, it’s what we always wanted it to be and as it continues to grow it will hopefully continue!

                    Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

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                    • PapaSopP PapaSop

                      Larry Eck
                      Let’s see some finished pics. 👍

                      L Offline
                      L Offline
                      Larry Eck
                      Yearling
                      wrote on last edited by Jonathon
                      #59

                      20191223_105928-(002).jpg

                      1 Reply Last reply
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                      • JonathonJ Offline
                        JonathonJ Offline
                        Jonathon
                        Team Blue Admin Walton's Employee Power User
                        wrote on last edited by
                        #60

                        Didn’t upload Larry, if you want to email it to me at jonathon@waltonsinc.com I will get it posted!

                        Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                        L 1 Reply Last reply
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                        • JonathonJ Jonathon

                          Didn’t upload Larry, if you want to email it to me at jonathon@waltonsinc.com I will get it posted!

                          L Offline
                          L Offline
                          Larry Eck
                          Yearling
                          wrote on last edited by
                          #61

                          Jonathon I sent you a pic of the finished snack sticks…this was a 10lb batch, Willies w/pepper jack cheese…60/40 beef & pork…turned out absolutely awesome, especially once the spice mixture and smoke had an opportunity to shake hands…reminded me the pepperoni sticks I used to get at my local neighborhood grocery back in the 60’s…I thought I might have smoked them just a tad too much when they first came out but the smoke must have penetrated and dissipated as the bitterness was not as pronounced but I will reduce it the next go-around…all in all I couldn’t be happier…texture and bite was spot on!

                          1 Reply Last reply
                          2
                          • JonathonJ Offline
                            JonathonJ Offline
                            Jonathon
                            Team Blue Admin Walton's Employee Power User
                            wrote on last edited by
                            #62

                            Larry Eck Sorry, this week is basically a mess for me, WAY out of my comfortable routine and I missed those emails. I will get it uploaded right after this!

                            Looks awesome! I personally think a change was made a few years ago at Excalibur becuase, to be honest, I used to not care for their pepperoni but the last 2 times I have made it I have thought it was excellent. I am going to do some more here fairly soon and I am might just do a 60/40 beef and pork mix!

                            Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                            L 1 Reply Last reply
                            2
                            • JonathonJ Jonathon

                              Larry Eck Sorry, this week is basically a mess for me, WAY out of my comfortable routine and I missed those emails. I will get it uploaded right after this!

                              Looks awesome! I personally think a change was made a few years ago at Excalibur becuase, to be honest, I used to not care for their pepperoni but the last 2 times I have made it I have thought it was excellent. I am going to do some more here fairly soon and I am might just do a 60/40 beef and pork mix!

                              L Offline
                              L Offline
                              Larry Eck
                              Yearling
                              wrote on last edited by
                              #63

                              Jonathon Taste is such a subjective thing but certain spice combinations do well together to build layers of flavor…what hits one’s pallet first doesn’t always hold true for the next and so on but one things fo show, Willies has a winner in my book…not sure exactly what the MSG would do but typically intensifies the flavors and that might change the flavor profile somewhat? Anyway thank you for the kind words but always room for improvement…isn’t that what drives us all anyway? Lol I think I’m going to use some Jalapeno snack stick w/HT cheddar and make a summer sausage with it, add a little mustard seed, cracked black pepper…and roasted garlic/olive oil…what are you’re thoughts on the use of snack stick mix for summer sausage…again 60/40 ? Oh, by the by…no apologies necessary, this is no doubt a very busy time for you folks…I would imagine one of the busiest times of the year, then you have to balance a personal life in there somewhere too! Lol Hope you had a great Christmas…now get back to work! 😃

                              1 Reply Last reply
                              1
                              • JonathonJ Offline
                                JonathonJ Offline
                                Jonathon
                                Team Blue Admin Walton's Employee Power User
                                wrote on last edited by Jonathon
                                #64

                                Larry Eck Snack Stick Seasonings work well for Summer Sausage and Vice Versa. They are VERY similar processes, you are looking for almost the exact same functions from the seasonings, the only real difference is casings size, smoke schedule and particle definition. Other than that very similar so they work well with eachother. As for the JalapenoSnack Stick vs the Jalapeno Summer Sausage that is up to the individual, like you said, it is subjective. The big difference is that the snack sticks has some flakes in it while the summer sausage does not, all the jalapeno is ground down in that one. Seems backwards to me but I assume they have a reason for it.

                                And thank you for understanding about this time of year, hope you had a great Christmas too!

                                Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                1 Reply Last reply
                                1
                                • lamurscrappyL lamurscrappy

                                  20181212_075345.jpg 20191120_231535.jpg

                                  I generally do between 75 and 200lbs of snacks sticks at a time. Maybe couple times a month.

                                  A Offline
                                  A Offline
                                  akdave
                                  Regular Contributors
                                  wrote on last edited by
                                  #65

                                  lamurscrappy

                                  what is your favorite size collagen casing for snack sticks and any tricks for easy stuffing??

                                  lamurscrappyL 1 Reply Last reply
                                  0
                                  • A akdave

                                    lamurscrappy

                                    what is your favorite size collagen casing for snack sticks and any tricks for easy stuffing??

                                    lamurscrappyL Offline
                                    lamurscrappyL Offline
                                    lamurscrappy
                                    Regular Contributors
                                    wrote on last edited by
                                    #66

                                    akdave so ive tryed smaller and larger casings over the years and theres pros and cons to different sizes which can be a personal prefrence. Smaller casings give a better snap, bigger ones are just like eating a larger chunk of meat no real snap. So for my customers i wanted one size for all, sort of a best fit for the majority and i found the 21mm worked the best for everyone. So all i ever do is 21mm.
                                    So water really is your best bet for stuffing. Add more water but just be careful how much and youll have to adjust cooking times to account for the added moisture. I use 8oz of water per 10lbs of meat and it works great. I also have a pneumatic stuffer. Hand stuffers you might want to add a bit more. Make sure the moment your done mixing you go straight to stuffing. The meat can setup quick and make stuffing much harder.

                                    A 2 Replies Last reply
                                    1
                                    • JonathonJ Offline
                                      JonathonJ Offline
                                      Jonathon
                                      Team Blue Admin Walton's Employee Power User
                                      wrote on last edited by
                                      #67

                                      akdave Everything lamurscrappy said and keep everything cold as you can without freezing it and it will stuff easier.

                                      Get more help with your processing questions and learn more about processing meat by subscribing to our waltonsinc.com youtube page at https://wltns.link/waltonstv I am a Gorilla, love yourself

                                      1 Reply Last reply
                                      0
                                      • lamurscrappyL lamurscrappy

                                        akdave so ive tryed smaller and larger casings over the years and theres pros and cons to different sizes which can be a personal prefrence. Smaller casings give a better snap, bigger ones are just like eating a larger chunk of meat no real snap. So for my customers i wanted one size for all, sort of a best fit for the majority and i found the 21mm worked the best for everyone. So all i ever do is 21mm.
                                        So water really is your best bet for stuffing. Add more water but just be careful how much and youll have to adjust cooking times to account for the added moisture. I use 8oz of water per 10lbs of meat and it works great. I also have a pneumatic stuffer. Hand stuffers you might want to add a bit more. Make sure the moment your done mixing you go straight to stuffing. The meat can setup quick and make stuffing much harder.

                                        A Offline
                                        A Offline
                                        akdave
                                        Regular Contributors
                                        wrote on last edited by
                                        #68

                                        lamurscrappy
                                        As soon as I get my order with casings and seasonings and new stuffer tubes I am going to make up a batch of snack sticks and try for myself the different sizes casings, I have a feeling that even though the smaller diameter sticks are more work, that the extra snap and the smaller bite will make them taste better and since I am now retired the extra time and effort doesn’t really matter

                                        1 Reply Last reply
                                        0
                                        • lamurscrappyL lamurscrappy

                                          akdave so ive tryed smaller and larger casings over the years and theres pros and cons to different sizes which can be a personal prefrence. Smaller casings give a better snap, bigger ones are just like eating a larger chunk of meat no real snap. So for my customers i wanted one size for all, sort of a best fit for the majority and i found the 21mm worked the best for everyone. So all i ever do is 21mm.
                                          So water really is your best bet for stuffing. Add more water but just be careful how much and youll have to adjust cooking times to account for the added moisture. I use 8oz of water per 10lbs of meat and it works great. I also have a pneumatic stuffer. Hand stuffers you might want to add a bit more. Make sure the moment your done mixing you go straight to stuffing. The meat can setup quick and make stuffing much harder.

                                          A Offline
                                          A Offline
                                          akdave
                                          Regular Contributors
                                          wrote on last edited by
                                          #69

                                          lamurscrappy

                                          Almost forgot Thanks for the tip on water, it is very important to have enough or it just won’t stuff, I have been using 2 quarts for a 25lb batch of 73mm summer sausage and may have to add more for the smaller snack sticks can’t wait to try

                                          twilliamsT lamurscrappyL 2 Replies Last reply
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