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  5. Snack stix stalled took 24 hrs

Snack stix stalled took 24 hrs

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  • AaronSilvesA AaronSilves

    processhead I had 25 lb of snack stick Willie’s and 25 lb of the barbecue snack stick it’s a homemade smoker I have two burner element in the bottom of an old bread proofing oven about six feet tall 2 and 1/2 ft deep and a foot and a half wide the two burner elements are wired to a thermal controlled PID controller

    processheadP Offline
    processheadP Offline
    processhead
    Regular Contributors Power User
    wrote on last edited by processhead
    #5

    AaronSilves
    The smoker sounds like a good design over all.

    If the two-burner element is a typical 120 volt unit, I suspect it may not have enough wattage (thermal capacity) to bring 50 lbs of product up to the required max temp .

    Have you successfully done 50 lb batches in the past?

    Also, is it insulated? If not, heat losses are much higher than when using an insulated cabinet which compounds the problems from overloading.

    Paul

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    • AaronSilvesA AaronSilves

      Made 50 lbs of stix. Started smoking, had issues with my smoker. They stalled out at 145 for 6 hrs. End up finishing in my oven in batches, to internal temp of 160°. By that time it had been 24 hrs. Is it still safe to eat even though it took so long? Thanks

      G Offline
      G Offline
      glen
      Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
      wrote on last edited by
      #6

      AaronSilves What was your smoker temp during the stall?

      Give a man a fish and he eats for a day
      Teach a man to fish and he drinks beer for a lifetime

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      • AaronSilvesA Offline
        AaronSilvesA Offline
        AaronSilves
        Team Blue
        wrote on last edited by
        #7

        It was the smoker not the prosses that was the problem. I had my controler set for 175°, but it wouldn’t get above 145. Prosseshead I think your right about the 2 burner element not getting/having enough power. The box is insulated, but not sure how well.

        twilliamsT 1 Reply Last reply
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        • AaronSilvesA Offline
          AaronSilvesA Offline
          AaronSilves
          Team Blue
          wrote on last edited by
          #8

          Definitely a few things to work on before my next batch I was just more concerned about the snack stick being safe to eat

          processheadP 1 Reply Last reply
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          • AaronSilvesA Offline
            AaronSilvesA Offline
            AaronSilves
            Team Blue
            wrote on last edited by
            #9

            The ambient temp or air temperature in the smoker with the same as the snack stick 145 so definitely something to do with the smoker not getting warm enough

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            • AaronSilvesA AaronSilves

              Definitely a few things to work on before my next batch I was just more concerned about the snack stick being safe to eat

              processheadP Offline
              processheadP Offline
              processhead
              Regular Contributors Power User
              wrote on last edited by
              #10

              AaronSilves said in Snack stix stalled took 24 hrs:

              Definitely a few things to work on before my next batch I was just more concerned about the snack stick being safe to eat

              It may be as simple as breaking your smoking down into two or three separate sessions.

              After all the stuffing, load the smoker with fewer sticks. Put the others in a tub and refrigerate till the following day.

              Paul

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              • processheadP Offline
                processheadP Offline
                processhead
                Regular Contributors Power User
                wrote on last edited by processhead
                #11

                It has been my experience with home processing type smokers that you can reach some of their fundamental limitations when you attempt to overload them.

                First is not having enough heating capacity to bring cool product up to the required internal temperature. The second is not enough internal volume needed for proper air flow past the product and out the flue for sufficient drying.

                Paul

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                • G Offline
                  G Offline
                  glen
                  Regular Contributors Team Grey Sous Vide Canning Dry Cured Sausage Masterbuilt Power User Meat Hack Winner Veteran
                  wrote on last edited by
                  #12

                  You may try running it empty to see if a high enough temp is even obtainable
                  Assuming your 2 burner plate is 1800 watts you are already at 15 amps so adding more electric heat may be a problem with your existing outlet

                  Give a man a fish and he eats for a day
                  Teach a man to fish and he drinks beer for a lifetime

                  processheadP 1 Reply Last reply
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                  • G glen

                    You may try running it empty to see if a high enough temp is even obtainable
                    Assuming your 2 burner plate is 1800 watts you are already at 15 amps so adding more electric heat may be a problem with your existing outlet

                    processheadP Offline
                    processheadP Offline
                    processhead
                    Regular Contributors Power User
                    wrote on last edited by processhead
                    #13

                    glen said in Snack stix stalled took 24 hrs:

                    You may try running it empty to see if a high enough temp is even obtainable
                    Assuming your 2 burner plate is 1800 watts you are already at 15 amps so adding more electric heat may be a problem with your existing outlet

                    Agree with glen. My largest home build smoker has a 2400 watt 240 volt oven element as it’s heat source. It is hard wired to a dedicated circuit, but it also has the capacity to do fairly large batches.

                    If you have to operate from a dedicated 120 volt 20A circuit you may have one already you can use. If not, they are generally not too difficult to run.

                    My best guess is the element you have will raise the smoker up to 200 degrees easily when it is empty. What you will need to find is the maximum amount of product that it can hold and stay within the heating capacity limitations.

                    Paul

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                    • AaronSilvesA AaronSilves

                      It was the smoker not the prosses that was the problem. I had my controler set for 175°, but it wouldn’t get above 145. Prosseshead I think your right about the 2 burner element not getting/having enough power. The box is insulated, but not sure how well.

                      twilliamsT Offline
                      twilliamsT Offline
                      twilliams
                      Power User PK100 Regular Contributors Team Grey
                      wrote on last edited by
                      #14

                      AaronSilves just to clarify you set it to 175° from the start of your smoke/cook cycle and let it go? Or did you do the step up temp settings?

                      AaronSilvesA 1 Reply Last reply
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                      • twilliamsT twilliams

                        AaronSilves just to clarify you set it to 175° from the start of your smoke/cook cycle and let it go? Or did you do the step up temp settings?

                        AaronSilvesA Offline
                        AaronSilvesA Offline
                        AaronSilves
                        Team Blue
                        wrote on last edited by
                        #15

                        twilliams I did Step Up started at 1:20 went to 140 then to 155 and then to 175

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