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  5. Knocked out 50lb of sausage today - Andouille and Sheboygan Brat

Knocked out 50lb of sausage today - Andouille and Sheboygan Brat

Scheduled Pinned Locked Moved Meat Processing
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  • Jamieson22J Jamieson22

    Getting ready to start the smoke and got a chance to use my sawhorse setup for loading up the hanging rods. Nice and easy!

    IMG_3043.jpg

    twilliamsT Offline
    twilliamsT Offline
    twilliams
    Power User PK100 Regular Contributors Team Grey
    wrote on last edited by
    #14

    Jamieson22 wonderful outdoor kitchen

    1 Reply Last reply
    0
    • PapaSopP PapaSop

      ND Mike said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

      Nice! Leave a review of the taste of those Sheboygan brats! I have been eyeing that seasoning.

      I’m curious as well.

      twilliamsT Offline
      twilliamsT Offline
      twilliams
      Power User PK100 Regular Contributors Team Grey
      wrote on last edited by
      #15

      PapaSop ND Mike the flavor is decent but my texture is way off and I’m not happy with it, so I think the flavor is getting a bad rep from my texture. For the life of me I can’t figure out how to make it like a Johnsonville

      PapaSopP 1 Reply Last reply
      0
      • Jamieson22J Offline
        Jamieson22J Offline
        Jamieson22
        Team Blue PK100 Regular Contributors Sous Vide Power User
        wrote on last edited by
        #16

        So I am now 9+ hours in and sitting at 136F IT on the links. I opened it just once a bit ago to remove dust pan and checked temp on another link and read the same.
        Color looked really nice which is a plus.

        This time I also hung an ambient probe that is kind floating in the middle of chamber as I wrapped it around a dowel. When I set smoker to 155F it read 142-148. To get to 170F I had to set smoker to 195F. Not sure if I am just way impatient or should I be planning for crazy long cooks? Any thoughts?

        I fired up my P&S pellet smoker and may move them to it on 30 min or so if they don’t start moving up more.

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        • Jamieson22J Offline
          Jamieson22J Offline
          Jamieson22
          Team Blue PK100 Regular Contributors Sous Vide Power User
          wrote on last edited by
          #17

          Well ended up turning the PK100 up to 215F which gave me a temp reading of 195-198F on my Thermoworks Smoke ambient probe. That seemed to push them through as 125F to 135F took hours. Pulled them at 155F IT and did a cold water bath. Final cook time was 11h20m for 25lb in 42-45mm casings. Currently sitting on counter for a bit before going in fridge.

          Color is fantastic so twilliams think your advice of less water in dust made a diff. Have a few pale spots but that was due to overlapping .I did get a lot more case wrinkle than I’d like and imagine the higher temps had a lot to do with it. Guessing I got some fat out on a few in hotter spots in smoker. Not sure what to change next time for a better batch.

          IMG_3062.jpg

          IMG_3065.jpg

          twilliamsT cdavisC 3 Replies Last reply
          1
          • Jamieson22J Jamieson22

            Well ended up turning the PK100 up to 215F which gave me a temp reading of 195-198F on my Thermoworks Smoke ambient probe. That seemed to push them through as 125F to 135F took hours. Pulled them at 155F IT and did a cold water bath. Final cook time was 11h20m for 25lb in 42-45mm casings. Currently sitting on counter for a bit before going in fridge.

            Color is fantastic so twilliams think your advice of less water in dust made a diff. Have a few pale spots but that was due to overlapping .I did get a lot more case wrinkle than I’d like and imagine the higher temps had a lot to do with it. Guessing I got some fat out on a few in hotter spots in smoker. Not sure what to change next time for a better batch.

            IMG_3062.jpg

            IMG_3065.jpg

            twilliamsT Offline
            twilliamsT Offline
            twilliams
            Power User PK100 Regular Contributors Team Grey
            wrote on last edited by
            #18

            Jamieson22 did you use the 1250watt setting from start? Maybe next time try your ambient probe trick at the beginning and adjust smoker temp to hit the desired cabin temps. I think 195* was a bit much and pushed a bit of fat out. When you cook them they may plump up and not be wrinkled

            Jamieson22J 1 Reply Last reply
            2
            • Jamieson22J Jamieson22

              Well ended up turning the PK100 up to 215F which gave me a temp reading of 195-198F on my Thermoworks Smoke ambient probe. That seemed to push them through as 125F to 135F took hours. Pulled them at 155F IT and did a cold water bath. Final cook time was 11h20m for 25lb in 42-45mm casings. Currently sitting on counter for a bit before going in fridge.

              Color is fantastic so twilliams think your advice of less water in dust made a diff. Have a few pale spots but that was due to overlapping .I did get a lot more case wrinkle than I’d like and imagine the higher temps had a lot to do with it. Guessing I got some fat out on a few in hotter spots in smoker. Not sure what to change next time for a better batch.

              IMG_3062.jpg

              IMG_3065.jpg

              twilliamsT Offline
              twilliamsT Offline
              twilliams
              Power User PK100 Regular Contributors Team Grey
              wrote on last edited by
              #19

              Jamieson22 good job by the way, practice and trying new things is good. I need to figure out my fresh bratwurst texture.

              1 Reply Last reply
              1
              • twilliamsT twilliams

                Jamieson22 did you use the 1250watt setting from start? Maybe next time try your ambient probe trick at the beginning and adjust smoker temp to hit the desired cabin temps. I think 195* was a bit much and pushed a bit of fat out. When you cook them they may plump up and not be wrinkled

                Jamieson22J Offline
                Jamieson22J Offline
                Jamieson22
                Team Blue PK100 Regular Contributors Sous Vide Power User
                wrote on last edited by
                #20

                twilliams said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                Jamieson22 did you use the 1250watt setting from start? Maybe next time try your ambient probe trick at the beginning and adjust smoker temp to hit the desired cabin temps. I think 195* was a bit much and pushed a bit of fat out. When you cook them they may plump up and not be wrinkled

                Yep 1250w the whole way. I was watching temps and things were in line until I went to 155F though didn’t adjust for a bit as was working and didn’t notice.

                Definitely a good idea for next time to shoot for actual vs what is on the display. Also curious if other PK100 owners notice a big difference. I generally never monitor pit temps. I also left my sawdust pan in until well after it burned out. Maybe next time will pull it per smoke schedule as not cure if it sitting on burner makes a big diff. Imagine it can’t help. I’ll figure this damn thing out.

                I’ve been turning out really good brats with a 4.5mm or 6mm single grind. Comes pretty close to Johnsonville texture (6mm is better). I try to avoid over emulsified.

                twilliamsT 1 Reply Last reply
                0
                • Jamieson22J Jamieson22

                  twilliams said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                  Jamieson22 did you use the 1250watt setting from start? Maybe next time try your ambient probe trick at the beginning and adjust smoker temp to hit the desired cabin temps. I think 195* was a bit much and pushed a bit of fat out. When you cook them they may plump up and not be wrinkled

                  Yep 1250w the whole way. I was watching temps and things were in line until I went to 155F though didn’t adjust for a bit as was working and didn’t notice.

                  Definitely a good idea for next time to shoot for actual vs what is on the display. Also curious if other PK100 owners notice a big difference. I generally never monitor pit temps. I also left my sawdust pan in until well after it burned out. Maybe next time will pull it per smoke schedule as not cure if it sitting on burner makes a big diff. Imagine it can’t help. I’ll figure this damn thing out.

                  I’ve been turning out really good brats with a 4.5mm or 6mm single grind. Comes pretty close to Johnsonville texture (6mm is better). I try to avoid over emulsified.

                  twilliamsT Offline
                  twilliamsT Offline
                  twilliams
                  Power User PK100 Regular Contributors Team Grey
                  wrote on last edited by
                  #21

                  Jamieson22 that’s a really good thought about the pan on burner absorbing the heat output.

                  Thanks for the brat suggestion, will see what I can do

                  1 Reply Last reply
                  0
                  • Jamieson22J Jamieson22

                    Well ended up turning the PK100 up to 215F which gave me a temp reading of 195-198F on my Thermoworks Smoke ambient probe. That seemed to push them through as 125F to 135F took hours. Pulled them at 155F IT and did a cold water bath. Final cook time was 11h20m for 25lb in 42-45mm casings. Currently sitting on counter for a bit before going in fridge.

                    Color is fantastic so twilliams think your advice of less water in dust made a diff. Have a few pale spots but that was due to overlapping .I did get a lot more case wrinkle than I’d like and imagine the higher temps had a lot to do with it. Guessing I got some fat out on a few in hotter spots in smoker. Not sure what to change next time for a better batch.

                    IMG_3062.jpg

                    IMG_3065.jpg

                    cdavisC Offline
                    cdavisC Offline
                    cdavis
                    Team Blue Big Green Egg Masterbuilt Canning Kamado Joes Regular Contributors Power User
                    wrote on last edited by
                    #22

                    Jamieson22 they look great to me. Nice job. Hate that it took so long but looks like it was worth it 👌

                    1 Reply Last reply
                    0
                    • HerbcoFoodH Offline
                      HerbcoFoodH Offline
                      HerbcoFood
                      Regular Contributors Team Orange Sous Vide
                      wrote on last edited by
                      #23

                      Real nice sir!

                      1 Reply Last reply
                      0
                      • twilliamsT twilliams

                        PapaSop ND Mike the flavor is decent but my texture is way off and I’m not happy with it, so I think the flavor is getting a bad rep from my texture. For the life of me I can’t figure out how to make it like a Johnsonville

                        PapaSopP Offline
                        PapaSopP Offline
                        PapaSop
                        Team Orange Power User Veteran
                        wrote on last edited by
                        #24

                        twilliams said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                        PapaSop ND Mike the flavor is decent but my texture is way off and I’m not happy with it, so I think the flavor is getting a bad rep from my texture. For the life of me I can’t figure out how to make it like a Johnsonville

                        What plate are you using for final grind?

                        twilliamsT 1 Reply Last reply
                        0
                        • PapaSopP PapaSop

                          twilliams said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                          PapaSop ND Mike the flavor is decent but my texture is way off and I’m not happy with it, so I think the flavor is getting a bad rep from my texture. For the life of me I can’t figure out how to make it like a Johnsonville

                          What plate are you using for final grind?

                          twilliamsT Offline
                          twilliamsT Offline
                          twilliams
                          Power User PK100 Regular Contributors Team Grey
                          wrote on last edited by
                          #25

                          PapaSop twice through 3/8, maybe step it back to one grind

                          PapaSopP 1 Reply Last reply
                          0
                          • twilliamsT twilliams

                            PapaSop twice through 3/8, maybe step it back to one grind

                            PapaSopP Offline
                            PapaSopP Offline
                            PapaSop
                            Team Orange Power User Veteran
                            wrote on last edited by
                            #26

                            twilliams
                            I’ve been using 10mm first grind, 7mm second grind. Not sure the fractional equivalent. Must be close to your final grind. I like this much better than the 4.5mm I was using for final grind.

                            twilliamsT 1 Reply Last reply
                            0
                            • PapaSopP PapaSop

                              twilliams
                              I’ve been using 10mm first grind, 7mm second grind. Not sure the fractional equivalent. Must be close to your final grind. I like this much better than the 4.5mm I was using for final grind.

                              twilliamsT Offline
                              twilliamsT Offline
                              twilliams
                              Power User PK100 Regular Contributors Team Grey
                              wrote on last edited by twilliams
                              #27

                              PapaSop so here is the equivalents ranging from largest to smallest.
                              10mm= 25/64” or .39”
                              3/8”= .38” or 9.53mm
                              7mm= 9/32” or .28”
                              3/16”= .19” or 4.76mm
                              1/8”= .13” or 3.18mm

                              So you are actually grinding a second time at a smaller diameter than I do.

                              PapaSopP 1 Reply Last reply
                              2
                              • twilliamsT twilliams

                                PapaSop so here is the equivalents ranging from largest to smallest.
                                10mm= 25/64” or .39”
                                3/8”= .38” or 9.53mm
                                7mm= 9/32” or .28”
                                3/16”= .19” or 4.76mm
                                1/8”= .13” or 3.18mm

                                So you are actually grinding a second time at a smaller diameter than I do.

                                PapaSopP Offline
                                PapaSopP Offline
                                PapaSop
                                Team Orange Power User Veteran
                                wrote on last edited by
                                #28

                                twilliams said in Knocked out 50lb of sausage today - Andouille and Sheboygan Brat:

                                PapaSop so here is the equivalents ranging from largest to smallest.
                                10mm= 25/64” or .39”
                                3/8”= .38” or 9.53mm
                                7mm= 9/32” or .28”
                                3/16”= .19” or 4.76mm
                                1/8”= .13” or 3.18mm

                                So you are actually grinding a second time at a smaller diameter than I do.

                                Interesting. Yeah, I’m happy with that 7mm second grind and getting no complaints from anyone. As far as trying to copy a Johnsonville, it probably won’t happen. Tried myself.

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