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  5. Home made bacon vs Commercial bacon and cooking

Home made bacon vs Commercial bacon and cooking

Scheduled Pinned Locked Moved Meat Processing
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  • JonesyJ Jonesy

    processhead funny you should mention this. With me being new to this processing thing, my wife is not a fan of my latest endeavors (yet). However, she says to me a couple of days ago, “how come you don’t make bacon?”
    I don’t think I can pass up an opening like that. It seams relatively easy, and doesn’t look like I need a bazillion dollars worth of equipment to get it done.
    You guys keep talking, I’ll keep reading.

    SurgS Offline
    SurgS Offline
    Surg
    Team Blue Cast Iron Dry Cured Sausage Masterbuilt Veteran Sous Vide Power User Regular Contributors
    wrote on last edited by
    #13

    Jonesy

    Just recently started curing bacon myself. The way I do it is pretty simple but I’m sure it’s definitely not the best recipe out there.

    pork belly cut in half or thirds
    Dry rub with:
    Cure #1 0.25%
    Salt. 2.25%
    Sugar. 1.50%
    Pepper. 1.00%.

    There is actually a calculator app that makes it pretty simple

    https://apps.apple.com/us/app/ismokehog/id965533201

    Seal in vac bag
    Place in tub turn daily for 10 days
    Remove from bag ( rinse if desired )
    Leave open in fridge to form pellicle for 24-48 hrs
    Smoke ( I use an MES )
    1:1 JD bourbon barrel and apple wood chips
    200 for about 3 hrs til internal 150
    Let cool to room temp then wrap and let sit overnight or at least 4 hrs.

    Like I said, this is how I do it but I’m sure there are better ways out there. Open to suggestions, critiques, etc.

    “A smooth sea never made a skilled sailor.”

    1 Reply Last reply
    0
    • Denny OD Offline
      Denny OD Offline
      Denny O
      Power User Cast Iron Canning Green Mountain Grill
      wrote on last edited by Denny O
      #14

      I wet brine mine for 10 days to 2 weeks in a solution of, 3/4 cup kosher salt, 1 cup dark brown sugar and a well rounded tablespoon of #1 cure per gallon of pure water. Seal lid and keep it in the refer so the temps are 34 to 39 degrees.

      Remove and light rinse and let them lay open in the fridge for a day or two.

      Hang in smoker and light a maze tray and cold smoke for 6 to 8 hours each and rest in the refer over night only to repete 2 to 3 times.
      Last time smoke at 160 to 180 till the IT is 135/140. Remove and refrigerate for 24 hours then slice and vac into portion sizes.

      We fry ours lower temps and slower. Very little pop and cracking to none at all, almost no need for a splatter screen.

      Wellish flavor!!

      Each batch is getting better than the last. The last one was awesome!

      1 Reply Last reply
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      • craigriceC Offline
        craigriceC Offline
        craigrice
        Power User Canning Team Orange Regular Contributors Veteran Masterbuilt
        wrote on last edited by
        #15

        I have been wanting to make some beef bacon but finding a butcher shop in my area is proving to be hard

        Denny OD 1 Reply Last reply
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        • craigriceC craigrice

          I have been wanting to make some beef bacon but finding a butcher shop in my area is proving to be hard

          Denny OD Offline
          Denny OD Offline
          Denny O
          Power User Cast Iron Canning Green Mountain Grill
          wrote on last edited by
          #16
          This post is deleted!
          1 Reply Last reply
          -1
          • C Offline
            C Offline
            Cabelas90
            Team Blue
            wrote on last edited by
            #17

            processhead To elaborate on my first answer. I don’t think its so much the sugar in the brine as the dryness of a dry brine bacon vs a wet brine. My thoughts is the extra moisture picked up in a wet brine helps dissolve the sugars and keep them from caramelizing. I think having that extra moisture also helps with cooking.

            1 Reply Last reply
            3
            • processheadP processhead

              I cure my bellies with a dry cure, wrap, refrigerate, and then short soak in cold water when they are done.

              Very happy with the flavor but the aesthetics of the cooked bacon is a minor irritant. I suspected the commercial curing process was tweaked to address this?

              J Offline
              J Offline
              John Belvedere
              Team Blue
              wrote on last edited by
              #18

              processhead said in Home made bacon vs Commercial bacon and cooking:

              I cure my bellies with a dry cure, wrap, refrigerate, and then short soak in cold water when they are done.

              Very happy with the flavor but the aesthetics of the cooked bacon is a minor irritant. I suspected the commercial curing process was tweaked to address this?

              Processhead, we had them same issue as you with my homemade bacon. I tried different widths when slicing the bacon. Cooked in different types of frying pans and different levels of heat. Finally we tried cooking it in an oven. and we are are very happy with the results. Cover a a baking sheet with aluminum foil. The bacon is placed on the foil and then the baking sheet is placed into a cold oven, then set the temp of the oven to 400 degrees. Once the oven reaches the set temp of 400 check the bacon. If it’s not done to your liking put it back into the oven and check in 2 min. Repeat the 2 min. check as necessary until it’s cooked to your liking.

              ND MikeN 1 Reply Last reply
              1
              • J John Belvedere

                processhead said in Home made bacon vs Commercial bacon and cooking:

                I cure my bellies with a dry cure, wrap, refrigerate, and then short soak in cold water when they are done.

                Very happy with the flavor but the aesthetics of the cooked bacon is a minor irritant. I suspected the commercial curing process was tweaked to address this?

                Processhead, we had them same issue as you with my homemade bacon. I tried different widths when slicing the bacon. Cooked in different types of frying pans and different levels of heat. Finally we tried cooking it in an oven. and we are are very happy with the results. Cover a a baking sheet with aluminum foil. The bacon is placed on the foil and then the baking sheet is placed into a cold oven, then set the temp of the oven to 400 degrees. Once the oven reaches the set temp of 400 check the bacon. If it’s not done to your liking put it back into the oven and check in 2 min. Repeat the 2 min. check as necessary until it’s cooked to your liking.

                ND MikeN Offline
                ND MikeN Offline
                ND Mike
                Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                wrote on last edited by
                #19

                John Belvedere bacon cooked in an oven is actually a really good way to do it!

                YooperDogY 1 Reply Last reply
                0
                • processheadP Offline
                  processheadP Offline
                  processhead
                  Regular Contributors Power User
                  wrote on last edited by
                  #20

                  John Belvedere ND Mike I like bacon in the oven too, and it- comes out nice just like you describe. I would like to solve the issue with frying in a skillet though. Maybe it does have to do with dry rub curing process.

                  Paul

                  J 1 Reply Last reply
                  2
                  • ND MikeN ND Mike

                    John Belvedere bacon cooked in an oven is actually a really good way to do it!

                    YooperDogY Offline
                    YooperDogY Offline
                    YooperDog
                    Team Orange Masterbuilt Big Green Egg Dry Cured Sausage Sous Vide Canning Power User
                    wrote on last edited by YooperDog
                    #21

                    ND Mike and the rendered fat is a lot cleaner and easier to pour off into the jar. 😀 I like to cook the bacon that way especially if we have a crowd at the house. When it is just the boss and me six slices in the pan and done.

                    ND MikeN 1 Reply Last reply
                    2
                    • processheadP processhead

                      John Belvedere ND Mike I like bacon in the oven too, and it- comes out nice just like you describe. I would like to solve the issue with frying in a skillet though. Maybe it does have to do with dry rub curing process.

                      J Offline
                      J Offline
                      John Belvedere
                      Team Blue
                      wrote on last edited by
                      #22

                      processhead said in Home made bacon vs Commercial bacon and cooking:

                      John Belvedere ND Mike I like bacon in the oven too, and it- comes out nice just like you describe. I would like to solve the issue with frying in a skillet though. Maybe it does have to do with dry rub curing process.

                      I definitely agree the problem is most like.y the dry cure. The dry cure I use has maple sugar along with maple syrup. The high sugar content near the edges is to blame.

                      processheadP 1 Reply Last reply
                      0
                      • J John Belvedere

                        processhead said in Home made bacon vs Commercial bacon and cooking:

                        John Belvedere ND Mike I like bacon in the oven too, and it- comes out nice just like you describe. I would like to solve the issue with frying in a skillet though. Maybe it does have to do with dry rub curing process.

                        I definitely agree the problem is most like.y the dry cure. The dry cure I use has maple sugar along with maple syrup. The high sugar content near the edges is to blame.

                        processheadP Offline
                        processheadP Offline
                        processhead
                        Regular Contributors Power User
                        wrote on last edited by
                        #23

                        John Belvedere said in Home made bacon vs Commercial bacon and cooking:

                        processhead said in Home made bacon vs Commercial bacon and cooking:

                        John Belvedere ND Mike I like bacon in the oven too, and it- comes out nice just like you describe. I would like to solve the issue with frying in a skillet though. Maybe it does have to do with dry rub curing process.

                        I definitely agree the problem is most like.y the dry cure. The dry cure I use has maple sugar along with maple syrup. The high sugar content near the edges is to blame.

                        The edges do brown up more. That would tend to support that theory.

                        Paul

                        1 Reply Last reply
                        0
                        • S Offline
                          S Offline
                          sheleyp1
                          Yearling
                          wrote on last edited by
                          #24

                          I use pure maple syrup for belly beacon .

                          1 Reply Last reply
                          0
                          • YooperDogY YooperDog

                            ND Mike and the rendered fat is a lot cleaner and easier to pour off into the jar. 😀 I like to cook the bacon that way especially if we have a crowd at the house. When it is just the boss and me six slices in the pan and done.

                            ND MikeN Offline
                            ND MikeN Offline
                            ND Mike
                            Big Green Egg Team Blue Regular Contributors Cast Iron Power User
                            wrote on last edited by
                            #25

                            YooperDog yep. Gotta save that grease. Makes the best fried taters!

                            1 Reply Last reply
                            2
                            • mrobisrM Offline
                              mrobisrM Offline
                              mrobisr
                              Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                              wrote on last edited by
                              #26

                              In the oven, but instead of foil try parchment paper you will never do it any other way.

                              marzig20M 1 Reply Last reply
                              1
                              • processheadP processhead

                                I have noticed my homemade bacon has a tendency to brown up and burn more easily than commercial bacon does.
                                I assume it has to do with the sugars caramelizing in the hot skillet, but how do the commercial bacons avoid this?

                                I don’t think most are using significantly less sugar than I do in mine. Could it be additives?

                                Randie NR Offline
                                Randie NR Offline
                                Randie N
                                wrote on last edited by
                                #27

                                processhead that’s one of the reasons I completely left out sugar on some of the last batch I made

                                1 Reply Last reply
                                0
                                • mrobisrM mrobisr

                                  In the oven, but instead of foil try parchment paper you will never do it any other way.

                                  marzig20M Offline
                                  marzig20M Offline
                                  marzig20
                                  Veteran Sous Vide Canning
                                  wrote on last edited by marzig20
                                  #28

                                  mrobisr said in Home made bacon vs Commercial bacon and cooking:

                                  In the oven, but instead of foil try parchment paper you will never do it any other way.

                                  I started cooking my bacon in the oven on parchment paper in the oven years ago. I set the oven at 350 and thick cut only takes 45 mins the way I like it. I’ll never go back to a skillet unless camping.

                                  1 Reply Last reply
                                  1
                                  • mrobisrM Offline
                                    mrobisrM Offline
                                    mrobisr
                                    Team Blue Cast Iron Sous Vide Canning Dry Cured Sausage Masterbuilt Military Veterans Power User Regular Contributors
                                    wrote on last edited by
                                    #29

                                    Finished the bacon up and baked it at 400f on parchment paper and absolutely no sugar burn. I hadn’t really payed any attention, but did this time because of this post. Rate of sugar was my normal 1.5% and it was dry cured, so give it a try you might be pleasantly surprised.

                                    1 Reply Last reply
                                    1
                                    • Dave in AZD Offline
                                      Dave in AZD Offline
                                      Dave in AZ
                                      Military Veterans Sous Vide Canning Traeger Regular Contributors Power User
                                      wrote on last edited by Dave in AZ
                                      #30

                                      processhead
                                      I believe your issue is indeed the dry rub method vs injection.
                                      The sugar molecule is huge compared to the salt ions released on contact with the bacon, and the NaNO2 . Therefore, the diffusion rate is well more than 10x faster for the salts. The sugar molecule can’t pass freely through most of the Aw interstices that the smaller salts and NaNO2 can. By the time the salt has cured your bacon throughout the center, the sugars are still concentrated in the outer 1-2 mm.

                                      So your bacon has a band of high concentrate sugar right at the edge, as if you rolled it in sugar prior to the pan, tapering from 100% at surface where pure sugar was rubbed to 0% some mm in. The commercial injected and tumbled bacon has a much more diffuse sugar, which is just 1% or so from the brine concentration at it’s highest points, and is also aggressively diffused via the mechanical tumbling.

                                      My guess is these radically different local concentrations of sugar result in much slower sugar burning in injected/tumbled product vs dry rub or even submersed wet cure. Meat temps probably produce meat maillard reaction before enough sugar is concentraded and heated to burn, in the tumbled.

                                      The oven resulting in no sugar burn is probably due to meat maillard browning starting at 300f, while sugar begins to burn at 350f. So the lower more gentle no-contact air heat in oven seems to have a chance to brown the bacon before it can burn the sugars, though they do begin to caramelize at same temps as meat. But the sugars don’t see the intense 700f or more type heats present at a pan surface.

                                      I mentioned the diffusion studies done by Dr. Greg Blonder, see his salt vs msg vs sugar one at genuineideas dot com slash ArticlesIndex slash diffusion dot html, for some graphs and reagent paper tests on the diffusion rates.

                                      Don’t really see a solution besides injecting your sugar brine cure, sticking it in a can and giving it to some kid to shake for a bit 😉 But hope it is still helpful or interesting;)

                                      processheadP 1 Reply Last reply
                                      0
                                      • Dave in AZD Dave in AZ

                                        processhead
                                        I believe your issue is indeed the dry rub method vs injection.
                                        The sugar molecule is huge compared to the salt ions released on contact with the bacon, and the NaNO2 . Therefore, the diffusion rate is well more than 10x faster for the salts. The sugar molecule can’t pass freely through most of the Aw interstices that the smaller salts and NaNO2 can. By the time the salt has cured your bacon throughout the center, the sugars are still concentrated in the outer 1-2 mm.

                                        So your bacon has a band of high concentrate sugar right at the edge, as if you rolled it in sugar prior to the pan, tapering from 100% at surface where pure sugar was rubbed to 0% some mm in. The commercial injected and tumbled bacon has a much more diffuse sugar, which is just 1% or so from the brine concentration at it’s highest points, and is also aggressively diffused via the mechanical tumbling.

                                        My guess is these radically different local concentrations of sugar result in much slower sugar burning in injected/tumbled product vs dry rub or even submersed wet cure. Meat temps probably produce meat maillard reaction before enough sugar is concentraded and heated to burn, in the tumbled.

                                        The oven resulting in no sugar burn is probably due to meat maillard browning starting at 300f, while sugar begins to burn at 350f. So the lower more gentle no-contact air heat in oven seems to have a chance to brown the bacon before it can burn the sugars, though they do begin to caramelize at same temps as meat. But the sugars don’t see the intense 700f or more type heats present at a pan surface.

                                        I mentioned the diffusion studies done by Dr. Greg Blonder, see his salt vs msg vs sugar one at genuineideas dot com slash ArticlesIndex slash diffusion dot html, for some graphs and reagent paper tests on the diffusion rates.

                                        Don’t really see a solution besides injecting your sugar brine cure, sticking it in a can and giving it to some kid to shake for a bit 😉 But hope it is still helpful or interesting;)

                                        processheadP Offline
                                        processheadP Offline
                                        processhead
                                        Regular Contributors Power User
                                        wrote on last edited by
                                        #31

                                        Dave in AZ

                                        That explanation seems plausible. Could be the reason for mechanical massaging/tumbling of whole cuts of meat to speed up the process and equalize the cure agents throughout the meat, in commercial operations.

                                        Paul

                                        1 Reply Last reply
                                        0
                                        • processheadP processhead

                                          I have noticed my homemade bacon has a tendency to brown up and burn more easily than commercial bacon does.
                                          I assume it has to do with the sugars caramelizing in the hot skillet, but how do the commercial bacons avoid this?

                                          I don’t think most are using significantly less sugar than I do in mine. Could it be additives?

                                          B Offline
                                          B Offline
                                          bleathery
                                          Team Orange
                                          wrote on last edited by
                                          #32

                                          processhead I don’t have any issues while cooking my dry cure bacon in the oven, but definitely have to watch when I cook the Apple or Honey/Sriracha, with all the extra sugars.

                                          processheadP Dave in AZD 2 Replies Last reply
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